1.PLANNING INFORMATION
A.Effectivity
* * * FOR GEnx-1B54, -1B58, -1B64, -1B67, -1B70
This Service Bulletin has been introduced in production to these GEnx-1B engines:
GEnx-1B engines, serial numbers 956-129.
NOTE:
Booster spool introduced at GEnx-1B engines, serial numbers 956-129.
These serial numbers are the best available data.
The booster spool P/N 10039815, stage 2 blades P/N 2333M42P01, P/N 2333M42P02, P/N 2333M42P03, P/N 2333M42P04, stage 3 blades P/N 2333M43P01, P/N 2333M43P02, P/N 2333M43P03, P/N 2333M43P04, stage 4 blades P/N 2333M44P01, P/N 2333M44P02, P/N 2333M44P03, P/N 2333M44P04, FHS assembly vane 3 P/N B1316-02155, FHS assembly vane 4 P/N B1316-01262, and flowpath spacer 2302M37P01 are affected by this Service Bulletin.
B.Description
This Service Bulletin introduces a new booster spool P/N 10079460, stage 2 blades P/N 2333M42P05, P/N 2333M42P06, P/N 2333M42P07, P/N 2333M42P08, stage 3 blades P/N 2333M43P09, P/N 2333M43P10, P/N 2333M43P11, P/N 2333M43P12, stage 4 blades P/N 2333M44P09, P/N 2333M44P10, P/N 2333M44P11, P/N 2333M44P12, FHS assembly vane 3 P/N B1316-02154, FHS assembly vane 4 P/N B1316-00632, and flowpath spacer 2302M37P02.
C.Compliance
Category 7
GE recommends that you do this Service Bulletin at customer's option.
NOTE:
This Service Bulletin can be accomplished in shop.
D.Concurrent Requirements
 
LIFE LIMIT
 
The life limit for the new booster spool P/N 10079460 has been added to the GEnx-1B Engine Manual (EM), Section 05-11-01. Refer to the GEnx-1B EM for cycle time limit of this part.
E.Reason
(1)Objective:
To introduce new parts.
(2)Condition:
When non synchronous vibration (NSV) occurs, blade tip clearances are affected, resulting in a potential effect on booster performance.
(3)Cause:
NSV is caused by contact between the seal teeth and the stator, resulting in stator shape changes during operation. Analysis of the booster performance indicated that the clearances had not been optimized.
(4)Improvement:
This change reduces the aft stage 4 seal tooth radial length and the stage 5 discourager tooth radial length. The blade tip adjustments also help to improve booster efficiency by +0.15 points and specific fuel consumption (SFC) by 0.025 percent.
(5)Substantiation:
Substantiation is by comparative analysis.
F.Approval
This Service Bulletin has been reviewed by the FAA and the repair(s) and modification(s) herein comply with the applicable Federal Aviation Regulations and are FAA APPROVED for installation in the model(s) listed in this Service Bulletin.
G.Manpower
No additional man-hours are required to comply with this Service Bulletin.
H.Weight and Balance
Weight and balance are not changed.
I.References (Use the latest version of these documents)
GEK 112851, GEnx-1B Engine Manual (EM)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
NOTE:
The reference documents listed below are for the engine manufacturer's internal use only:
 
CID: 547123, 547749, 557914, 573084
 
BPP: 09-72-22-04
J.Publications Affected
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
K.Interchangeability
Qualified interchangeability of the hardware will be as follows:
- Stage 2 blades P/Ns 2333M42P05-P08 are interchangeable as a set with stage 2 blades P/Ns 2333M42P01-P04.
- Stage 3 blades P/Ns 2333M43P09-P12 are interchangeable as a set with stage 3 blades P/Ns 2333M43P01-P04.
- Stage 3 blades P/Ns 2333M43P01-P04 can only be used with FHS assembly vane 3 P/N B1316-02155 as a set.
- Stage 3 blades P/Ns 2333M43P09-P12 can be used with either FHS assembly vane 3 P/Ns B1316-02154 or B1316-02155 as a set.
- Stage 4 blades P/Ns 2333M44P01-P04 can only be used with FHS assembly vane 4 P/N B1316-01262 as a set.
- Stage 4 blades P/Ns 2333M44P09-P12 can be used with either FHS assembly vane 4 P/Ns B1316-01262 or B1316-00632 as a set.
L.Software Accomplishment Summary
Not applicable.
2.MATERIAL INFORMATION
A.Material - Price and Availability
(1)Parts necessary to do this Service Bulletin:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg Qty
Lead Time Days
 
10079460
(1)
Booster Spool
Quote
(-)
Quote
 
2333M42P05
(52)
Blade, Stage 2
Quote
(-)
Quote
 
2333M42P06
(AR)
Blade, Stage 2
Quote
(-)
Quote
 
2333M42P07
(2)
Blade, Stage 2
Quote
(-)
Quote
 
2333M42P08
(2)
Blade, Stage 2
Quote
(-)
Quote
 
2333M43P09
(80)
Blade, Stage 3
Quote
(-)
Quote
 
2333M43P10
(AR)
Blade, Stage 3
Quote
(-)
Quote
 
2333M43P11
(2)
Blade, Stage 3
Quote
(-)
Quote
 
2333M43P12
(2)
Blade, Stage 3
Quote
(-)
Quote
 
2333M44P09
(78)
Blade, Stage 4
Quote
(-)
Quote
 
2333M44P10
(AR)
Blade, Stage 4
Quote
(-)
Quote
 
2333M44P11
(2)
Blade, Stage 4
Quote
(-)
Quote
 
2333M44P12
(2)
Blade, Stage 4
Quote
(-)
Quote
 
2302M37P02
(1)
Spacer, Flowpath
Quote
(-)
Quote
 
B1316-02154
(1)
Vane 3, FHS Assembly
Quote
(-)
Quote
 
B1316-00632
(1)
Vane 4, FHS Assembly
Quote
(-)
Quote
NOTE:
Prices are provided for planning purposes and are subject to change.
(2)Other Spare Parts:
None.
(3)Consumables:
None.
B.Industry Support Information
None.
C.Configuration Chart
 
New Part Number
Qty/ Eng
Part Name
Old Part Number/ IPC Location
Qty/ Eng
Op Code
Chg/ Sprt Code
 
2376M20G05/G06
(X)
Propulsor Module Assembly
2376M20G05/G06
(X)
RM
-/-
 
.2305M21G09
20-010A, 72-00-02

(1)
Fan Booster Assembly
(SIN 80000)
.2305M21G08
20-010, 72-00-02

(1)
RE
1/-
 
..10039815
01-090, 72-22-00

(1)
Booster Spool
(SIN 830AH)
..10039815
01-090, 72-22-00

(1)
RM
2/B
 
..10079460
01-090A, 72-22-00

(1)
Booster Spool
(SIN 830AH)
--
(1)
AD
2/B
 
..2333M42P05
01-120A, 72-22-00

(52)
Blade, Stage 2
(SIN 830A1)
..2333M42P01
01-120, 72-22-00

(52)
RE
5/A
 
..2333M42P06
01-130A, 72-22-00

(AR)
Blade, Stage 2
(SIN 830A2)
..2333M42P02
01-130, 72-22-00

(AR)
RE
5/A
 
..2333M42P07
01-140A, 72-22-00

(2)
Blade, Stage 2
(SIN 830A3)
..2333M42P03
01-140, 72-22-00

(2)
RE
5/A
 
..2333M42P08
01-150A, 72-22-00

(2)
Blade, Stage 2
(SIN 830A4)
..2333M42P04
01-150, 72-22-00

(2)
RE
5/A
 
..2333M43P09
01-240A, 72-22-00

(80)
Blade, Stage 3
(SIN 830A5)
..2333M43P01
01-240, 72-22-00

(80)
RE
5/A
 
..2333M43P10
01-250A, 72-22-00

(AR)
Blade, Stage 3
(SIN 830A6)
..2333M43P02
01-250, 72-22-00

(AR)
RE
5/A
 
..2333M43P11
01-260A, 72-22-00

(2)
Blade, Stage 3
(SIN 830A7)
..2333M43P03
01-260, 72-22-00

(2)
RE
5/A
 
..2333M43P12
01-270A, 72-22-00

(2)
Blade, Stage 3
(SIN 830A8)
..2333M43P04
01-270, 72-22-00

(2)
RE
5/A
 
..2333M44P09
01-340A, 72-22-00

(78)
Blade, Stage 4
(SIN 830A9)
..2333M44P01
01-340, 72-22-00

(78)
RE
5/A
 
..2333M44P10
01-350A, 72-22-00

(AR)
Blade, Stage 4
(SIN 830AA)
..2333M44P02
01-350, 72-22-00

(AR)
RE
5/A
 
..2333M44P11
01-360A, 72-22-00

(2)
Blade, Stage 4
(SIN 830AB)
..2333M44P03
01-360, 72-22-00

(2)
RE
5/A
 
..2333M44P12
01-370A, 72-22-00

(2)
Blade, Stage 4
(SIN 830AC)
..2333M44P04
01-370, 72-22-00

(2)
RE
5/A
 
..2302M37P02
01-060A, 72-22-00

(1)
Flowpath Spacer
(SIN 830AM)
..2302M37P01
01-060, 72-22-00

(1)
RE
5/A
 
..B1316-02154
01-320A, 72-22-00

(1)
Vane 3, FHS Assembly
(SIN 837A3)
..B1316-02155
01-320, 72-22-00

(1)
RE
5/A
 
..B1316-00632
01-400A, 72-22-00

(1)
Vane 4, FHS Assembly
(SIN 837A4)
..B1316-01262
01-400, 72-22-00

(1)
RE
5/A
Operation Codes
AD=Add
RE=Replace
RM=Remains
Change Codes 2=Two-way interchangeable.
5=Qualified interchangeability. Refer to paragraph 1.K., Interchangeability.
Support Codes A=Old parts will no longer be supplied. B=Old parts will be supplied until all old parts are sold.
D.Parts Disposition
Restrict for use on 2305M21G06 or 2305M21G08 booster assemblies as applicable.
E.Tooling - Price and Availability
None.
3.ACCOMPLISHMENT INSTRUCTIONS
A.General
(1)Removal and installation instructions for the fan booster assembly, stage 2 blades, stage 3 blades, and stage 4 blades have not changed. Refer to the GEnx-1B EM, 72-22-00, DISASSEMBLY 001 and ASSEMBLY 001.