GE PROPRIETARY INFORMATION
The information contained in this document is GE proprietary information and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part.
This technical data is considered EAR controlled pursuant to 15 CFR Parts 730-774 respectively. Transfer of this data by any means to a Non-US Person, whether in the United States or abroad, without the proper U.S. Government authorization (e.g., License, exemption, NLR, etc.), is strictly prohibited.
Copyright (2014) General Electric Company, U.S.A.
1.PLANNING INFORMATION
A.Effectivity
* * * FOR GEnx-1B64/P2, -1B67/P2, -1B70/P2, -1B70/75/P2
This Service Bulletin is applicable to all GEnx-1B PIP 2 engines.
The electronic engine control (EEC), also referred to as electronic control unit (ECU), kit P/N 738L357G12 installed on the GEnx-1BP2 engines or stocked as spares are affected by this Service Bulletin.
B.Description
This Service Bulletin releases EEC software version B165 P/N 2124M23P16.
C.Compliance
Category 7
GE recommends that you do this Service Bulletin at customer's option.
D.Concurrent Requirements
None.
E.Reason
(1)Objective:
To introduce new parts.
(2)Condition:
Improvements to the EEC software have been identified.
(3)Cause:
EEC upgrade to the latest configuration is required to be compatible with all GEnx-1B engine models.
(4)Improvement:
Flight test lessons learned provided opportunity for improvements in performance and fault detection.
This version includes the following:
Baseline software version to operate the PIP2 engine.
Field Improvements vs. B140.
Enable BAI MMEL logic and BAI flow determination logic/schedules.
EEC Maint Power fault added.
Improved fuel flow indication logic.
TCMA functional test robustness.
Fuel Lever input processing improvements (slow shutdown events).
Ground start improvements (start stall reduction).
Improved EEC internal fault detection/channel switching.
Change VBV position for borescope special function (VBVs open).
Logic for MFOHX (main fuel-oil heat exchanger) dP strain gauge.
(5)Substantiation:
Substantiation is by comparative analysis, analysis, and test.
F.Approval
This Service Bulletin has been reviewed by the FAA and the repair(s) and modification(s) herein comply with the applicable Federal Aviation Regulations and are FAA APPROVED for installation in the model(s) listed in this Service Bulletin.
G.Manpower
After you get access to the EEC, you will need approximately 1.0 man-hour for each engine or component.
H.Weight and Balance
Weight and balance are not changed.
I.References (Use the latest version of this document)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
GEnx-1B, Boeing 787 Aircraft Maintenance Manual (AMM)
GEnx-1B, Boeing B787 Fault Isolation Manual
GEnx-1B S/B 72-0154, ENGINE - General (72-00-00) - GEnx-1B/P2 Hardware Release (Collector Bulletin)
NOTE:
The reference documents listed below are for the engine manufacturer's internal use only:
 
CID: 575135
 
BPP: 13-72-00-07
J.Publications Affected
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
GEnx-1B, Boeing 787 Aircraft Maintenance Manual (AMM)
GEnx-1B, Boeing 787 Fault Isolation Manual
K.Interchangeability
One-way interchangeable.
L.Software Accomplishment Summary
Not applicable.
2.MATERIAL INFORMATION
A.Material - Price and Availability
(1)Parts necessary to do this Service Bulletin:
NOTE:
The on-board software LSAP GEC42-2124-2316 is obtained through the GE software library.
NOTE:
The CDs for PMAT loading are obtained from FADEC International. Refer to paragraph 2.E., Tooling - Price and Availability for information on ordering CDs.
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg/ Qty
Lead Time Days
 
2124M23P16*
(1)
Software
NP
(X)
--
NP= Not provisioned.
*Part not supplied by GE Engine Services Distribution L.L.C. To procure parts, contact the following:
 
FADEC International
C/O BAE Systems Controls
Attn: Manager Spare Parts Release
P.O. Box 2232
Fort Wayne, IN 46801-2232
Phone: (260) 434-5616
FAX: (260) 434-5616
(2)Other Spare Parts:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg/ Qty
Lead Time Days
 
738L357G15*
(1)
Kit, EEC
NP
(X)
--
NP= Not provisioned.
NOTE:
Prices are provided for planning purposes and are subject to change.
*Part not supplied by GE Engine Services Distribution L.L.C. To procure parts, contact the following:
 
FADEC International
C/O BAE Systems Controls
Attn: Manager Spare Parts Release
P.O. Box 2232
Fort Wayne, IN 46801-2232
Phone: (260) 434-5616
FAX: (260) 434-5616
(3)Consumables:
None.
B.Industry Support Information
None.
C.Configuration Chart
 
New Part Number
Qty/ Eng
Part Name
Old Part Number/ IPC Location
Qty/ Eng
Op Code
Chg/ Sprt Code
 
GENX- 1B64/P2G01- G02
(X)
GEnx Model
GENX- 1B64/P2G01-G02
(X)
RM
-/-
 
GENX- 1B67/P2G01- G02
(X)
GEnx Model
GENX- 1B67/P2G01-G02
(X)
RM
-/-
 
GENX- 1B70/P2G01- G02
(X)
GEnx Model
GENX- 1B70/P2G01-G02
(X)
RM
-/-
 
GENX- 1B70/75/P2G01- G02
(X)
GEnx Model
GENX- 1B70/75/P2G01- G02
(X)
RM
-/-
 
.738L357G15
01- 012J, 73-21-20

(1)
Kit, EEC
(SIN 00035)
.738L357G12
S/B 72-0154
(1)
RW
1/A
 
..2124M23P16
01- 014I, 73-21-20

(1)
Software
(SIN 66H00)
..2124M23P15
S/B 72-0154
(1)
RE
1/A
Operation Codes
RE=Replace
RM=Remains
RW=Rework
Change Code
1=One-way interchangeable
Support Code
A=Old parts will no longer be supplied.
D.Parts Disposition
Rework.
E.Tooling - Price and Availability
 
Tool Number
Description
 
PMAT 2000
Portable Maintenance Access Terminal (PMAT)
 
362A9836P9
CD-ROM Reprogramming Retrieve Software
NOTE:
Tooling and CD-ROM only required for shop loading of software.
(1)Operators performing the EEC software reprogramming must request the following master CD-ROM from BAE SYSTEMS Controls Product Support Engineering:
 
Part No.

Name

Manufacturer

 
362A9836P9
CD-ROM, EEC Software ARINC 615 and 615A load disk for PDL loading and for DLCS loading
FADEC International C/O BAE SYSTEMS CONTROLS INC
NOTE:
The master CD-ROMs will be provided at no charge. A REQUEST FOR ENGINE CONTROL SOFTWARE form is available from the BAE SYSTEMS Controls web site at http//www.baesystems-ps.com/cas/. The site provides two on-line options. The first allows you to automatically e-mail your request. The second option allows you to print a copy to fax: (607) 770-3015.
All CD-ROM load disks have embedded instructions allowing operators to make the Data Loading and Configuration System (DLCS) reprogramming disks, portable data loader (PDL) disks and retrieve only working copies as needed.
3.ACCOMPLISHMENT INSTRUCTIONS
A.General
(1)EEC on-board flight deck reprogramming procedures:
(a)For on board data load function, refer to the GEnx-1B Boeing 787 AMM, 73-21-05-00B-750.
(b)The on board software LSAP is obtained through the Boeing software library. The Boeing part number for the LSAP is GEC42-2124-2316.
(2)EEC shop reprogramming and verification procedure:
(a)Prepare a 615 working copy disk of the software. Refer to the embedded on software load disk.
(b)Reprogram the EEC with the PDL reprogramming disk working copy. Refer to the GEnx-1B EM, 72-00-00, SPECIAL PROCEDURE 001 and paragraph 4., APPENDIX A - EEC/GSE SOFTWARE CONFIGURATION.
4.APPENDIX A - EEC/gse Software configuration
GE Software Part Number: 2124M23P16
(1)EEC/ECU
 
Version Numbers
:
 
Description
Address
Value
 
Application Software (AS)
00080008
B1650515
 
Non-Volatile Memory (NVM)
08080008
B1650515
 
Operating System (OS)
00000008
0404016B
 
Avionics Full Duplex Ethernet (AFDX)
00700008
B1650515
 
AML Version
00F00008
01000008
 
GPBOS Version
0A01CDAC
0402B11B
 
AS/OS Interface (in AS)
00080004
00000007
 
AS/OS Interface (in NVM)
08080004
00000007
 
AS/OS Interface (in OS)
00000004
00000007
 
AS/OS Interface (in AFDX)
00700004
00000007
 
Checksums
 
Description
Address
Value
 
Application Software Code
00080018
67A63BFF
 
NVM Data
08080018
06F77854
 
Operating System (OS) Code
00000018
E60D925C
 
Bulk NVM Adjustments
0A1DFFFC
1FD01914
 
NVM Adjustments
0808579C
0652E37B
 
AFDX Data
00700018
F421E678
 
AML Code
00F00018
6AD1D54F
 
GPBOS
0A01CDB4
A9B4A242
(2)GSE software
 
A.
EEC NVM Utility
B.
Decode Definition File
 
Version No. 3.2 (Or Higher)
File Name:
B165A00.DCD
 
B165A00_DLCS.DCD
(3)Master Disk Title: CD-ROM, EEC Operation Software
Part number: 362A9836P9