GE Designated: -CONFIDENTIAL-
The information contained in this document is GE proprietary information and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or part.
This technical data is considered subject to the Export Administration Regulations (EAR) pursuant to 15 CFR Parts 730-774. Transfer of this data by any means to a Non-U.S. Person, whether in the United States or abroad, without the proper U.S. Government authorization (e.g., License, exemption, NLR, etc.), is strictly prohibited.
Copyright (2019) General Electric Company, U.S.A.
1.PLANNING INFORMATION
A.Effectivity
* * * FOR GEnx-1B64, -1B64/P1, -1B64/P2, -1B67, -1B67/P1, -1B67/P2, -1B70, -1B70/75/P1, -1B70/75/P2, -1B70/P1, -1B70/P2, -1B70C/P1, -1B70C/P2, -1B74/75/P1, -1B74/75/P2, -1B76/P2, -1B76A/P2
This Service Bulletin is applicable to all GEnx-1B engines.
This Service Bulletin has been introduced in production to these GEnx-1B engines:
GEnx-1B engines, serial numbers 958-519, 958-521, 958-522, 958-523, 958-525, 958-526, 958-527, 958-529 through 958-541, and 958-544 and up.
These serial numbers are the best available data.
The electronic engine control (EEC) software (version B200) P/N 2124M23P24 and earlier are affected by this Service Bulletin.
B.Description
This Service Bulletin releases a new EEC software (version B205) P/N 2124M23P25 and provides reprogramming instructions.
C.Compliance
Category 2
GE recommends that you do this Service Bulletin as soon as possible without effect on revenue service but before 120 days from the issue date of this Service Bulletin.
Impact B
This recommendation is to address a condition that may result in an Increased Rate of In-Flight Shutdowns (IFSD), Take-Off Aborts (TOA), Air Turn Backs (ATB) or Diversions (DIV).
NOTE:
This Service Bulletin can be done on wing or in shop.
This Service Bulletin is offered to improve the reliability or performance of your GE product, or to help prevent the occurrence of the event or condition described in this Service Bulletin. If the operator elects not to participate in the bulletin, that decision will be taken into consideration by GE in evaluating future product performance issues that may arise in the operators fleet.
D.Concurrent Requirements
None.
E.Reason
(1)Objective:
To introduce new parts.
(2)Condition:
Improvements to the EEC software have been identified.
(3)Cause:
Revenue service experience has identified opportunities for the EEC software to abate combustion dynamics.
(4)Improvement:
The purpose of the EEC software (version B205) is to introduce fuel split changes to further abate combustion dynamics seen in the GEnx-1B/P2 fleet.
(5)Substantiation:
Substantiation is by analysis, comparative analysis, and test.
F.Approval
The data contained in this Service Bulletin has been reviewed by the FAA or authorized entity representing the FAA and the repair(s) and modification(s) herein comply with the applicable Aviation Regulations and are APPROVED for installation in the model(s) listed in this Service Bulletin.
G.Manpower
After you get access to the EEC, you will need approximately 1.0 man-hour for each engine or component.
H.Weight and Balance
Weight and balance are not changed.
I.References (Use the latest version of these documents)
GEnx-1B, Boeing 787 Aircraft Maintenance Manual (AMM)
GEK 112851, GEnx-1B Engine Manual (EM)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
GEK 114001, GEnx-1B Component Maintenance Manual (CMM), 73-21-50
NOTE:
The reference documents listed below are for the engine manufacturer's internal use only:
CID: 551538
BPP/EPEX No.: 19-72-00-81759
J.Publications Affected
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
K.Interchangeability
One-way interchangeable.
NOTE:
The EEC software (version B205) P/N 2124M23P25 is compatible with all released EEC hardware configurations.
L.Software Accomplishment Summary
Not applicable.
2.MATERIAL INFORMATION
A.Material - Price and Availability
(1)Parts necessary to do this Service Bulletin:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg Qty
Lead Time Days
 
2124M23P25*
(1)
Software
NP
(-)
--
NP = Not Provisioned
*Part not supplied by GE Engine Services Distribution L.L.C. To procure parts, contact the following:
FADEC International C/O BAE Systems Controls
ATTN: Manager Spare Parts Sales P.O. Box 2232
Fort Wayne, IN 46801-2232 U.S.A.
Phone: (260) 434-5664 Fax: (260) 434-5616
NOTE:
The onboard software LSAP GEC42-2124-2325 is obtained through the Boeing software library.
NOTE:
The CDs for PMAT loading are obtained from FADEC International. Refer to paragraph 2.E., Tooling - Price and Availability for information on ordering CDs. CDs are provided for use when performing off-wing programming only.
(2)Other Spare Parts:
None.
(3)Consumables:
None.
B.Industry Support Information
None.
C.Configuration Chart
 
New Part Number
Qty/ Eng
Part Name
Old Part Number/ IPC Location
Qty/ Eng
Op Code
Chg/ Sprt Code
 
GENX-1B64G03/
G04
(X)
GEnx Model
GENX-1B64G03/
G04
(X)
RM
-/-
 
GENX-1B64/P1G01
(X)
GEnx Model
GENX-1B64/P1G01
(X)
RM
-/-
 
GENX-1B64/P2G01/
G02
(X)
GEnx Model
GENX-1B64/P2G01/
G02
(X)
RM
-/-
 
GENX-1B67G03/
G04
(X)
GEnx Model
GENX-1B67G03/
G04
(X)
RM
-/-
 
GENX-1B67/P1G01
(X)
GEnx Model
GENX-1B67/P1G01
(X)
RM
-/-
 
GENX-1B67/P2G01/
G02
(X)
GEnx Model
GENX-1B67/P2G01/
G02
(X)
RM
-/-
 
GENX-1B70G03/
G04
(X)
GEnx Model
GENX-1B70G03/
G04
(X)
RM
-/-
 
GENX-1B70/75/P1G01
(X)
GEnx Model
GENX-1B70/75/P1G01
(X)
RM
-/-
 
GENX-1B70/75/P2G01/
G02
(X)
GEnx Model
GENX-1B70/75/P2G01/
G02
(X)
RM
-/-
 
GENX-1B70/P1G01
(X)
GEnx Model
GENX-1B70/P1G01
(X)
RM
-/-
 
GENX-1B70/P2G01/
G02
(X)
GEnx Model
GENX-1B70/P2G01/
G02
(X)
RM
-/-
 
GENX-1B74/75/P1G01
(X)
GEnx Model
GENX-1B74/75/P1G01
(X)
RM
-/-
 
GENX-1B74/75/P2G01/
G02
(X)
GEnx Model
GENX-1B74/75/P2G01/
G02
(X)
RM
-/-
 
GENX-1B70C/P1G01
(X)
GEnx Model
GENX-1B70C/P1G01
(X)
RM
-/-
 
GENX-1B70C/P2G01/
G02
(X)
GEnx Model
GENX-1B70C/P2G01/
G02
(X)
RM
-/-
 
GENX-1B76/P2G01/
G02
(X)
GEnx Model
GENX-1B76/P2G01/
G02
(X)
RM
-/-
 
GENX-1B76A/P2G01/
G02
(X)
GEnx Model
GENX-1B76A/P2G01/
G02
(X)
RM
-/-
 
.738L357G29
01-012W, 73-21-20

(1)
Kit, EEC
(SIN 00035)
.738L357G28
01-012V, 73-21-20

(1)
RE
1/A
 
..2124M23P25
01-014P, 73-21-20

(1)
Software
(SIN 66H00)
..2124M23P24
01-014N, 73-21-20

(1)
RE
1/A
Operation Codes
RE=Replace
RM=Remains
Change Codes
1=One-way interchangeable.
Support Codes
A=Old parts will no longer be supplied.
D.Parts Disposition
None.
E.Tooling - Price and Availability
 
Tool Number
Description
 
PMAT 2000
Portable maintenance access terminal (PMAT)
 
362A9836P18
CD-ROM reprogramming retrieve software
NOTE:
Tooling and CD-ROM are only required for shop loading of software.
(1)Operators performing the EEC software reprogramming procedure must request the following master CD-ROM from BAE Systems Controls Product Support Engineering:
 
Part Number
Name
Manufacturer
 
362A9836P18
CD-ROM, EEC Software ARINC 615 and 615A load disk for PDL loading and for DLCS loading
FADEC International C/O BAE Systems Controls Inc.
NOTE:
The master CD-ROMs will be provided at no charge. A Request for an Engine Control Software form is available from BAE Systems Controls web site at http://www.baesystems-ps.com/cas/. The web site provides two online options:
The first option allows you to automatically e-mail your request.
The second option allows you to print a copy to fax: (607) 770-3015.
All CD-ROM load disks have embedded instructions allowing operators to make the data loading and configuration system (DLCS) reprogramming disks, portable data loader (PDL) disks, and retrieve only working copies as needed.
3.ACCOMPLISHMENT INSTRUCTIONS
A.General
(1)EEC onboard flight deck reprogramming procedure:
(a)Start the onboard loadable software (LSAP). Refer to the GEnx-1B Boeing 787 AMM, TASK DMC-B787-A-45-13-00-02A-110B-A, START THE ONBOARD DATA LOAD FUNCTION - SOFTWARE OPERATION.
(b)Install the software in the EEC. Refer to the GEnx-1B Boeing 787 AMM, TASK DMC-B787-A-G73-21-05-00B-750A-A, ELECTRONIC ENGINE CONTROL (WITH ONBOARD DATA LOAD FUNCTION) - SOFTWARE INSTALLATION.
(c)Start the central maintenance computer (CMC). Refer to the GEnx-1B Boeing 787 AMM, TASK DMC-B787-A-45-11-00-00A-110B-A, CENTRAL MAINTENANCE COMPUTING FUNCTION - SOFTWARE OPERATION.
(d)Examine the software configuration. Refer to the GEnx-1B Boeing 787 AMM, TASK DMC-B787-A-45-11-00-02A-300D-A, AIRPLANE COMPONENT WITH LOADABLE SOFTWARE - SOFTWARE CHECK.
NOTE:
You can get the onboard software LSAP through the Boeing software library.
NOTE:
The Boeing part number for the LSAP is GEC42-2124-2325.
(2)Engine shop reprogramming and verification procedure:
(a)Prepare a 615 working copy disk of the software. Refer to the instructions embedded on CD-ROM P/N 362A9836P18.
(b)Reprogram the EEC with the PDL reprogramming disk working copy. Refer to Figure 1, paragraph 4., APPENDIX A - EEC REPROGRAMMING AND NVM RETRIEVAL, and GEnx-1B EM, 72-00-00, SPECIAL PROCEDURE 001.
(3)EEC shop reprogramming and verification procedure:
(a)Prepare a 615 working copy disk of the software. Refer to the instructions embedded on CD-ROM P/N 362A9836P18.
(b)Reprogram the EEC with the PDL reprogramming disk working copy. Refer to the GEnx-1B CMM, 73-21-50, APPENDIX A - EEC REPROGRAMMING AND NVM RETRIEVAL
and paragraph 4., APPENDIX A - EEC REPROGRAMMING AND NVM RETRIEVAL.
Installation of EEC Software on the EEC
Figure 1  
4.APPENDIX A - EEC REPROGRAMMING AND NVM RETRIEVAL
EEC/GSE Software Configuration
GE Software Part Number: 2124M23P25
 
(1) ECU/EEC
 
Version Numbers:
 
Description

Address

Value

 
Application Software (AS)
0008 0008
B2050663
 
Non-Volatile Memory (NVM)
0808 0008
B2050663
 
Operating System (OS)
0000 0008
0406018C
 
Avionics Full Duplex Ethernet (AFDX)
0070 0008
B2050663
 
AML Version
00F0 0008
01000008
 
General Personality Board Operating System (GPBOS) Version*
0A01 CDAC
0402B11B
 
AS/OS Interface (in AS)
0008 0004
00000007
 
AS/OS Interface (in NVM)
0808 0004
00000007
 
AS/OS Interface (in OS)
0000 0004
00000007
 
AS/OS Interface (in AFDX)
0070 0004
00000007
 
Airframer Part Number (word 1)
0808 A840
47454334
 
Airframer Part Number (word 2)
0808 A844
322D3231
 
Airframer Part Number (word 3)
0808 A848
32342D32
 
Airframer Part Number (word 4)
0808 A84C
33323500
 
 
Checksums:
 
Description

Address

Value

 
AS Code
0008 0018
AF04991B
 
NVM Data
0808 0018
4A13E103
 
OS Code
0000 0018
AA193F2F
 
Bulk NVM Adjustments
0A1D FFFC
1F3A44BF
 
NVM Adjustments
0808 579C
06C2519D
 
AFDX Data
0070 0018
7300FDE2
 
AML Code
00F0 0018
6AD1D54F
 
GPBOS*
0A01 CDB4
A9B4A242
 
*Address represents location of OS-provided GPB board information.
 
Specifications:
 
AS/OS Interface Requirements
S50TF3152-S5 CL F
 
AS Software Design Document
S50TF5732
 
AS Version Description Document
S50TF5733
 
NVM Version Description Document
S50TF5734
 
AFDX Version Description Document
S50TF5735
 
Hardware/OS Specification
M50TF3994-S11
 
MCB OS Software Version Description Document
364A8605B
 
GPB OS Software Version Description Document
362A9257B
 
AML Software Version Description Document
362A9453A
 
Files:
 
Load Disk for FTS Configuration (located in folder FTS):
 
FTS Adjustment Definition File
B205663a.adf
 
FTS Bus Configuration File
B205663a.cfg
 
FTS Monitor Definition File
B205663a.mdf
 
FTS AFDX Configuration Files
fdx-genx1b_engpos1.xml
 
fdx-genx1b_engpos3.xml
 
sit-genx1b_engpos1.xml
 
sit-genx1b_engpos3.xml
 
Load Disk for ARINC 615 AS (located in folder NX_B205/Disk001):

 
Application Software ARINC 615 Load File
1NXB205.615
 
NVM Software ARINC 615 Load File
2NXB205.615
 
AFDX ARINC 615 Load File
3NXB205.615
 
Loader Configuration File
config.ldr
 
Operating System ARINC 615 Load File
1osm18cc.615
 
Load Disk for ARINC 615 AML (located in folder AML_008/Disk001):

 
AML ARINC 615 Load File
1am1008.615
 
Loader Configuration File
config.ldr
 
Load Disk for ARINC 615A-2 GPB OS (located in folder GPBOS_11B/Disk001):
 
GPB OS ARINC 615A-2 Load File
GECCC-362A-9257.LUH
 
GPB OS ARINC 615A-2 Load File
GECGENXGPOS.LUP
 
GPB OS ARINC 615A-2 Load File
FILES.LUM
 
GPB OS ARINC 615A-2 Load File
LOADS.LUM
 
Load Disk for ARINC 615A-2 AS (located in folder 615A_load):

 
Application Software ARINC 615A-2 Load File
GEC4221242325.LUH
 
Application Software ARINC 615A-2 Load File
GEC1NXB205.LUP
 
NVM Image ARINC 615A-2 Load File
GEC2NXB205.LUP
 
AFDX Configuration ARINC 615A-2 Load File
GEC3NXB205.LUP
 
Operating System ARINC 615A-2 Load File
GECNXOS018cc.LUP
 
Application Software ARINC 615A-2 Load File
FILES.LUM
 
Application Software ARINC 615A-2 Load File
LOADS.LUM
 
Decode Definition Files (located in folder DCD):
 
b205a00.dcd
b205a00_dlcs.dcd
 
 
Menu Mode Simulation Files (located in folder FTS/mm):

 
CMC Simulator Definition File
df-Operability.xml
 
Other Files (located in the top-level folder):
 
Version Release Document
VRD_GEnx-2019-0242.pdf