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The information contained in this document is GE proprietary information and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part.
This technical data is considered EAR controlled pursuant to 15 CFR Parts 730-774 respectively. Transfer of this data by any means to a Non-US Person, whether in the United States or abroad, without the proper U.S. Government authorization (e.g., License, exemption, NLR, etc.), is strictly prohibited.
Copyright (2016) General Electric Company, U.S.A.
1.PLANNING INFORMATION
A.Effectivity
* * * FOR GEnx-1B64, -1B64/P1, -1B64/P2, -1B67, -1B67/P1, -1B67/P2, -1B70, -1B70/75/P1, -1B70/75/P2, -1B70/P1, -1B70/P2, -1B70C/P1, -1B70C/P2, -1B74/75/P1, -1B74/75/P2
This Service Bulletin is applicable to all GEnx-1B engines.
This Service Bulletin has been introduced in production to these GEnx-1B engines:
GEnx-1B engines, serial numbers 956-683 and up.
These serial numbers are the best available data.
The parts listed in Table 1 below are affected by this Service Bulletin:
Table 1
 
Part Name
Part Number
 
VFSG Cooling Oil Tube Hose
ER4342G01
ER4398G01
ER6002G01
 
Tube Assembly
ER6003G01
 
Oil Tube Hose
ER5734G01
 
Oil VFSG Return Tube
ER6004G01
 
VFSG Oil Tube
ER5737G01
 
Left Hand Side (LHS) Return VFSG Oil Tube
ER5752G01
 
Right Hand Side (RHS) Return VFSG Oil Tube
ER5754G01
B.Description
This Service Bulletin introduces new parts listed in Table 2 below:
Table 2
 
Part Name
Part Number
 
VFSG Cooling Oil Tube Hose
ER8115G01
ER8116G01
ER9344G01
 
Tube Assembly
ER9345G01
 
Oil Tube Hose
ER9346G01
 
Oil VFSG Return Tube
ER9347G01
 
VFSG Oil Tube
ER8114G01
 
LHS Return VFSG Oil Tube
ER8111G01
 
RHS Return VFSG Oil Tube
ER8112G01
 
Cable Safety Kit
736L680G01
 
Safety Wire
R297P04
C.Compliance
Category 7
GE recommends that you do this Service Bulletin at customer's convenience/option.
NOTE:
This Service Bulletin can be accomplished in shop.
D.Concurrent Requirements
None.
E.Reason
(1)Objective:
To introduce new parts.
(2)Condition:
The current configuration uses two double seal fittings and reducers to allow weld of the tubing section to the port fittings and to the T-sensor fittings.
(3)Cause:
The use of reducers increases the difficulty of manufacturability of the system.
(4)Improvement:
To reduce the manufacturing complexity and eliminate the risk of leakage with these single seal fittings configured for safety wire use.
(5)Substantiation:
Substantiation is by analysis and comparative analysis.
F.Approval
The data contained in this Service Bulletin has been reviewed by the appropriate governmental authority and the repair(s) and modification(s) herein comply with the applicable Aviation Regulations and are APPROVED for installation in the model(s) listed in this Service Bulletin.
G.Manpower
No additional man-hours are required to comply with this Service Bulletin.
H.Weight and Balance
The complete compliance with this Service Bulletin decreases weight by 0.32 lb (0.15 kg).
I.References (Use the latest version of these documents)
GEK 9250, Commercial Engine Standard Practices Manual (SPM)
GEK 112851, GEnx-1B Engine Manual (EM)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
NOTE:
The reference documents listed below are for the engine manufacturer's internal use only:
CID: 575582
BPP: 15-79-00-40971
J.Publications Affected
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
K.Interchangeability
The old VFSG cooling oil tube hose P/N ER6002G01, tube assembly P/N ER6003G01, and preformed packing P/N J1438P016 must be replaced with the new VFSG cooling oil tube hose P/N ER9344G01, tube assembly P/N ER9345G01, and cable safety kit P/N 736L680G01 as a set.
The old oil tube hose P/N ER5734G01, oil VFSG return tube P/N ER6004G01, and preformed packing P/N J1438P016 must be replaced with the new oil tube hose P/N ER9346G01, oil VFSG return tube P/N ER9347G01, and cable safety kit P/N 736L680G01 as a set.
Parts added and parts deleted.
L.Software Accomplishment Summary
Not applicable.
2.MATERIAL INFORMATION
A.Material - Price and Availability
(1)Parts necessary to do this Service Bulletin:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg Qty
Lead Time Days
 
ER9344G01*
(1)
Tube Hose, VFSG Cooling Oil
NP
(-)
--
 
ER8115G01*
(1)
Tube Hose, VFSG Cooling Oil
NP
(-)
--
 
ER8116G01*
(1)
Tube Hose, VFSG Cooling Oil
NP
(-)
--
 
ER9345G01*
(1)
Tube Assembly
NP
(-)
--
 
ER9346G01*
(1)
Tube Hose, Oil
NP
(-)
--
 
ER9347G01*
(1)
Tube, Oil VFSG Return
NP
(-)
--
 
ER8114G01*
(1)
Tube, Oil VFSG
NP
(-)
--
 
ER8111G01*
(1)
Tube, LHS Return VFSG Oil
NP
(-)
--
 
ER8112G01*
(1)
Tube, RHS Return VFSG Oil
NP
(-)
--
 
736L680G01
(AR)
Kit, Cable Safety
5.75
(50)
5
 
R297P04
(ALT)
Wire, Safety
27.25
(5)
250
NP = Not Provisioned
NOTE:
Prices are provided for planning purposes and are subject to change.
*Part not supplied by GE Engine Services Distribution L.L.C. To procure parts, contact the following:
Elano Corp.
2455 Dayton-Xenia Rd.
Dayton, OH 45434-7199
U.S.A.
CAGE: 96941
(2)Other Spare Parts:
None.
(3)Consumables:
None.
B.Industry Support Information
None.
C.Configuration Chart
 
New Part Number
Qty/ Eng
Part Name
Old Part Number/ IPC Location
Qty/ Eng
Op Code
Chg/ Sprt Code
 
(Base GEnx-1B Engines)
 
2376M20G05/
G06/G07
(X)
Propulsor Module Assembly
2376M20G05/
G06/G07
(X)
RM
-/-
 
.ER9344G01
30-200B, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210A)
.ER6002G01
30-200A, 79-22-10

(1)
RE
5/B
 
.ER9345G01
30-280A, 79-22-10

(1)
Tube Assembly
(SIN 5210H)
.ER6003G01
30-280, 79-22-10

(1)
RE
5/B
 
.ER9346G01
30-090B, 79-22-10

(1)
Tube Hose, Oil
(SIN 5210J)
.ER5734G01
30-090A, 79-22-10

(1)
RE
5/B
 
.ER9347G01
30-290A, 79-22-10

(1)
Tube, Oil VFSG Return
(SIN 5210T)
.ER6004G01
30-290, 79-22-10

(1)
RE
5/B
 
.ER8114G01
30-300A, 79-22-10

(1)
Tube, Oil VFSG
(SIN 5210W)
.ER5737G01
30-300, 79-22-10

(1)
RE
2/B
 
--
(-)
Packing, Preformed
(SIN 52151)
.J1438P016
30-270, 79-22-10

(2)
DE
5/B
 
.736L680G01
30-340, 79-22-10

(AR)
Kit, Cable Safety
(SIN 52299)
--
(-)
AD
5/-
 
.R297P04
30-340A, 79-22-10

(ALT)
Wire, Safety
(SIN 52299)
--
(-)
AD
5/-
 
 
2376M20G01/
G02/G03/G04/
G05/G06/G07
(X)
Propulsor Module Assembly
2376M20G01/
G02/G03/G04/
G05/G06/G07
(X)
RM
-/-
 
.ER8115G01
30-160A, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210R)
.ER4342G01
30-160, 79-22-10

(1)
RE
2/B
 
.ER8116G01
30-150A, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210S)
.ER4398G01
30-150, 79-22-10

(1)
RE
2/B
 
 
2376M20G03
(X)
Propulsor Module Assembly
2376M20G03
(X)
RM
-/-
 
--
(-)
Tube Assembly
(SIN 5210H)
.ER6003G01
30-280, 79-22-10

(ALT)
DE
5/B
 
--
(-)
Packing, Preformed
(SIN 52151)
.J1438P016
30-270, 79-22-10

(1)
DE
5/B
 
 
2305M15G03/
G04/G05
(X)
Assembly, Fan Stator Module
2305M15G03/
G04/G05
(X)
RM
-/-
 
.ER8111G01
25-050A, 79-22-10

(1)
Tube, LHS Return VFSG Oil
(SIN 5210D)
.ER5752G01
25-050, 79-22-10

(1)
RE
2/B
 
.ER8112G01
25-010A, 79-22-10

(1)
Tube, RHS Return VFSG Oil
(SIN 5210F)
.ER5754G01
25-010, 79-22-10

(1)
RE
2/B
 
 
(PIP1 GEnx-1B Engines)
 
2376M20G08/
G09
(X)
Propulsor Module Assembly
2376M20G08/
G09
(X)
RM
-/-
 
.ER9344G01
30-200B, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210A)
.ER6002G01
30-200A, 79-22-10

(1)
RE
5/B
 
.ER9345G01
30-280A, 79-22-10

(1)
Tube Assembly
(SIN 5210H)
.ER6003G01
30-280, 79-22-10

(1)
RE
5/B
 
.ER9346G01
30-090B, 79-22-10

(1)
Tube Hose, Oil
(SIN 5210J)
.ER5734G01
30-090A, 79-22-10

(1)
RE
5/B
 
.ER9347G01
30-290A, 79-22-10

(1)
Tube, Oil VFSG Return
(SIN 5210T)
.ER6004G01
30-290, 79-22-10

(1)
RE
5/B
 
.ER8114G01
30-300A, 79-22-10

(1)
Tube, Oil VFSG
(SIN 5210W)
.ER5737G01
30-300, 79-22-10

(1)
RE
2/B
 
.ER8115G01
30-160A, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210R)
.ER4342G01
30-160, 79-22-10

(1)
RE
2/B
 
.ER8116G01
30-150A, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210S)
.ER4398G01
30-150, 79-22-10

(1)
RE
2/B
 
--
(-)
Packing, Preformed
(SIN 52151)
.J1438P016
30-270, 79-22-10

(2)
DE
5/B
 
.736L680G01
30-340, 79-22-10

(AR)
Kit, Cable Safety
(SIN 52299)
--
(-)
AD
5/-
 
.R297P04
30-340A, 79-22-10

(ALT)
Wire, Safety
(SIN 52299)
--
(-)
AD
5/-
 
 
2305M15G06/
G07/G08/G09/
G10
(X)
Assembly, Fan Stator Module
2305M15G06/
G07/G08/G09/
G10
(X)
RM
-/-
 
.ER8111G01
25-050A, 79-22-10

(1)
Tube, LHS Return VFSG Oil
(SIN 5210D)
.ER5752G01
25-050, 79-22-10

(1)
RE
2/B
 
.ER8112G01
25-010A, 79-22-10

(1)
Tube, RHS Return VFSG Oil
(SIN 5210F)
.ER5754G01
25-010, 79-22-10

(1)
RE
2/B
 
 
(PIP2 GEnx-1B Engines)
 
2447M20G01/
G02/G03/G04
(X)
Propulsor Module Assembly
2447M20G01/
G02/G03/G04
(X)
RM
-/-
 
.ER9344G01
30-200B, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210A)
.ER6002G01
30-200A, 79-22-10

(1)
RE
5/B
 
.ER9345G01
30-280A, 79-22-10

(1)
Tube Assembly
(SIN 5210H)
.ER6003G01
30-280, 79-22-10

(1)
RE
5/B
 
.ER9346G01
30-090B, 79-22-10

(1)
Tube Hose, Oil
(SIN 5210J)
.ER5734G01
30-090A, 79-22-10

(1)
RE
5/B
 
.ER9347G01
30-290A, 79-22-10

(1)
Tube, Oil VFSG Return
(SIN 5210T)
.ER6004G01
30-290, 79-22-10

(1)
RE
5/B
 
.ER8114G01
30-300A, 79-22-10

(1)
Tube, Oil VFSG
(SIN 5210W)
.ER5737G01
30-300, 79-22-10

(1)
RE
2/B
 
.ER8115G01
30-160A, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210R)
.ER4342G01
30-160, 79-22-10

(1)
RE
2/B
 
.ER8116G01
30-150A, 79-22-10

(1)
Tube Hose, VFSG Cooling Oil
(SIN 5210S)
.ER4398G01
30-150, 79-22-10

(1)
RE
2/B
 
--
(-)
Packing, Preformed
(SIN 52151)
.J1438P016
30-270, 79-22-10

(2)
DE
5/B
 
.736L680G01
30-340, 79-22-10

(AR)
Kit, Cable Safety
(SIN 52299)
--
(-)
AD
5/-
 
.R297P04
30-340A, 79-22-10

(ALT)
Wire, Safety
(SIN 52299)
--
(-)
AD
5/-
Operation Codes
AD=Add
DE=Delete
RE=Replace
RM=Remains
Change Codes
2=Two-way interchangeable.
5=Qualified interchangeability. Refer to paragraph 1.K., Interchangeability.
Support Codes
B=Old parts will be supplied until all old parts are sold.
D.Parts Disposition
Use serviceable old parts for engines that have not changed.
E.Tooling - Price and Availability
None.
3.ACCOMPLISHMENT INSTRUCTIONS
A.Removal
(1)Removal instructions for the VFSG cooling oil tube hoses (1, 6, and 7, Figure 1), tube assembly (2), oil tube hose (3), oil VFSG return tube (4), and VFSG oil tube (5) have not changed. Refer to the GEnx-1B EM, 72-00-02, DISASSEMBLY 002, CONFIG 01, Subtask 72-00-02-030-620 and CONFIG 02, Subtask 72-00-02-030-610.
(2)Removal instructions for the LHS return VFSG oil tube (1, Figure 2) and RHS return VFSG oil tube (2) have not changed. Refer to the GEnx-1B EM, 72-00-01, DISASSEMBLY 001, Subtask 72-00-01-040-054, steps (11) through (13).
B.Installation
(1)For base GEnx-1B engines:
(a)Install the new VFSG cooling oil tube hose (1, Figure 1), tube assembly (2), and VFSG oil tube (5). Installation instructions have not changed. Refer to the GEnx-1B EM, 72-00-02, ASSEMBLY 005 - CONFIG 01, Subtask 72-00-02-440-448 and omit steps (b) and (c).
(b)Install the new oil tube hose (3, Figure 1) and oil VFSG return tube (4). Installation instructions have not changed. Refer to the GEnx-1B EM, 72-00-02, ASSEMBLY 005 - CONFIG 01, Subtask 72-00-02-440-446 and omit steps (d) and (f).
(c)Install the new VFSG cooling oil tube hoses (6 and 7, Figure 1). Installation instructions have not changed. Refer to the GEnx-1B EM, 72-00-02, ASSEMBLY 005 - CONFIG 01, Subtask 72-00-02-440-184, steps (3) and (4).
(d)Install the new LHS return VFSG oil tube (1, Figure 2) and LHS return VFSG oil tube (2). Installation instructions have not changed. Refer to the GEnx-1B EM, 72-00-01, ASSEMBLY 001, Subtask 72-00-01-430-503 and Subtask 72-00-01-430-495.
NOTE:
Installation of safety wire is necessary for the B-nuts that attach the VFSG cooling oil tube hose (1, Figure 1) with the tube assembly (2) and the VFSG oil tube (5) with the VFSG oil tube hose (30-210A, 79-22-10) (SIN 5210L). Refer to the SPM, 70-11-00, FASTENER RETENTION PROCEDURES.
(2)For PIP GEnx-1B engines:
(a)Install the new VFSG cooling oil tube hose (1, Figure 1), tube assembly (2), and VFSG oil tube (5). Refer to the GEnx-1B EM, 72-00-02, ASSEMBLY 005 - CONFIG 02, Subtask 72-00-02-440-304, step (6).
(b)Install the new oil tube hose (3, Figure 1) and oil VFSG return tube (4). Refer to the GEnx-1B EM, 72-00-02, ASSEMBLY 005 - CONFIG 02, Subtask 72-00-02-440-304, step (5).
(c)Install the new VFSG cooling oil tube hoses (6 and 7, Figure 1). Refer to the GEnx-1B EM, 72-00-02, ASSEMBLY 005 - CONFIG 02, Subtask 72-00-02-440-304, steps (3) and (4).
NOTE:
Installation of safety wire is necessary for the B-nuts that attach the VFSG cooling oil tube hose (1, Figure 1) with the tube assembly (2) and the VFSG oil tube (5) with the VFSG oil tube hose (30-210A, 79-22-10) (SIN 5210L). Refer to the SPM, 70-11-00, FASTENER RETENTION PROCEDURES.
Location of VFSG Oil Tubes
Figure 1  
Location of LHS and RHS Return VFSG Oil Tubes
Figure 2