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Copyright (2014) General Electric Company, U.S.A.
1.PLANNING INFORMATION
A.Effectivity
* * * FOR GEnx-1B54, -1B54/P1, -1B54/P2, -1B58, -1B58/P1, -1B58/P2, -1B64, -1B64/P1, -1B64/P2, -1B67, -1B67/P1, -1B67/P2, -1B70, -1B70/72/P1, -1B70/72/P2, -1B70/75/P1, -1B70/75/P2, -1B70/P1, -1B70/P2, -1B74/75/P1, -1B74/75/P2, -1B75/P1, -1B75/P2, -1B78/P2
This Service Bulletin is applicable to all GEnx-1B engines.
The main fuel filter (MFF) VIN 1326-1043 (P/N 2122M23P02) is affected by this Service Bulletin.
B.Description
This Service Bulletin releases the new ratchet lever assembly kit VIN 8920-690 for the affected MFF.
This Service Bulletin also provides instructions to replace the ratchet lever and all related hardware from the affected MFF.
NOTE:
Instructions to repair the fuel filter bowl will be incorporated in the Aircraft Maintenance Manual (AMM).
C.Compliance
Category 7
GE recommends that you do this Service Bulletin at customer's convenience.
NOTE:
This Service Bulletin can be accomplished on wing.
D.Concurrent Requirements
None.
E.Reason
(1)Objective:
To improve reliability.
(2)Condition:
Wear has been detected in the inner diameter of the ratchet lever hole. The ratchet lever is a secondary retention method to hold the fuel filter bowl.
(3)Cause:
The ratchet lever hole inner diameter wear against the bolt undercut is due to vibration and incorrect engine maintenance.
(4)Improvement:
The vibration effect on the ratchet lever has been eliminated by addressing the fretting issue through increased bearing area, reduced clearances, better lever balancing about the screw axis, and the use of a loading spring to insure positive loading of the lever against the housing.
The new ratchet lever design also adds a new feature to disengage the ratchet lever from the fuel filter bowl to simplify current filter replacement procedure and to reduce potential maintenance damage.
(5)Substantiation:
Substantiation is by analysis.
F.Approval
The data contained in this Service Bulletin has been reviewed by the appropriate governmental authority and the repair(s) and modification(s) herein comply with the applicable Aviation Regulations and are APPROVED for installation in the model(s) listed in this Service Bulletin.
G.Manpower
After you get access to the MFF, you will need approximately 0.25 man-hour for each MFF.
H.Weight and Balance
Weight and balance are not changed.
I.References (Use the latest version of these documents)
GEK 112851, GEnx-1B Engine Manual (EM)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
GEK 114008, Component Maintenance Manual (CMM), 73-11-07
GEnx-1B Boeing 787 Aircraft Maintenance Manual (AMM)
Woodward Service Bulletin 82933-73-0001, Fuel - Main Fuel Filter Assembly - Replacement of Ratchet Assembly
NOTE:
The reference documents listed below are for the engine manufacturer's internal use only:
RDC/CID: 66503-1064318
BPP: 12-72-64-02
J.Publications Affected
GEK 112851, GEnx-1B Engine Manual (EM)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
GEK 114008, Component Maintenance Manual (CMM), 73-11-07
GEnx-1B Boeing 787 Aircraft Maintenance Manual (AMM)
K.Interchangeability
Not interchangeable.
L.Software Accomplishment Summary
Not applicable.
2.MATERIAL INFORMATION
A.Material - Price and Availability
(1)Parts necessary to do this Service Bulletin:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg Qty
Lead Time Days
 
8920-690*
(1)
Ratchet Lever Assembly Kit
NP
(-)
--
 
NP = Not Provisioned
NOTE:
Prices are provided for planning purposes and are subject to change.
*Part not supplied by GE Engine Services Distribution L.L.C. To procure parts, contact the following:
 
Woodward Governor Co.
5001 North Second Street
P.O. Box 7001
Rockford, IL 61125-7001
U.S.A.
(2)Other Spare Parts:
None.
(3)Consumables:
None.
B.Industry Support Information
Refer to the attached Woodward Service Bulletin 82933-73-0001 (latest version).
C.Configuration Chart
Refer to the attached Woodward Service Bulletin 82933-73-0001 (latest version).
D.Parts Disposition
Discard old ratchet assembly parts.
E.Tooling - Price and Availability
None.
3.ACCOMPLISHMENT INSTRUCTIONS
A.General
(1)Remove the MFF element. Refer to the GEnx-1B Boeing 787 AMM, TASK DMC-B787-A-G73-11-02-00B-520A-A.
(2)Remove the old ratchet lever. Refer to the attached Woodward Service Bulletin 82933-73-0001 (latest version).
(3)Install the new ratchet lever assembly kit. Refer to the attached Woodward Service Bulletin 82933-73-0001 (latest version).
(4)Install the MFF element. Refer to the GEnx-1B Boeing 787 AMM, TASK DMC-B787-A-G73-11-02-00B-720A-A.
4.APPENDIX - A
VENDOR SERVICE BULLETIN SUMMARY TABLE
 
Vendor Service Bulletin Title:
Fuel - Main Fuel Filter Assembly - Replacement of Ratchet Assembly
 
GE Service Bulletin Number:
GEnx-1B S/B 73-0037, Revision 00
 
Supplier Service Bulletin Number:
82933-73-0001
Vendor:
Woodward, Inc.
 
Category:
7
Vendor CAGE Code:
66503
 
Component Maintenance Manual (CMM):
73-11-07
CMM CAGE Code:
--
PARTS AFFECTED
 
New GE Part Number
Old GE Part Number
New Vendor Part Number
Old Vendor Part Number
Part Name
 
--
2122M23P02
--
1326-1043
Filter, Main Fuel
NOTE:
For interchangeability and/or material support refer to the attached Woodward Service Bulletin 82933-73-0001 (latest version).