1.PLANNING INFORMATION
A.Effectivity
* * * FOR GEnx-1B54, -1B58, -1B64, -1B67, -1B70, -1B54/P1, -1B58/P1, -1B64/P1, -1B67/P1, -1B70/P1, -1B70/72/P1, -1B70/75/P1, -1B74/75/P1, -1B75/P1
This Service Bulletin has been introduced in production to these GEnx-1B engines:
GEnx-1B engines, serial numbers 956-158 and up.
These serial numbers are the best available data.
The old configuration GEnx-1BXXG04 is affected by this Service Bulletin.
B.Description
This Service Bulletin releases the configuration GEnx-1BXX/P1G01 which incorporates a redesigned combustion chamber and high pressure turbine for reduced hot section flowpath distress.
NOTE:
The GEnx-1BXXG05 engine configuration was released as an interim configuration to support production and certification requirements. All GEnx-1BXXG05 engine models have been converted to GEnx-1BXX/P1G01 configuration prior to entry into service.
C.Compliance
Category 7
GE recommends that you do this Service Bulletin at customer's convenience.
NOTE:
This Service Bulletin can be accomplished in shop.
D.Concurrent Requirements
To change the engine configuration from GEnx-1BXXG04 to the engine configuration GEnx-1BXX/P1G01, the following three Service Bulletins have to be introduced to the engine:
GEnx-1B S/B 72-0067, ENGINE - Combustor Diffuser Nozzle Assembly (72-40-00) - Introduction of New Combustion Chamber
GEnx-1B S/B 72-0089, ENGINE - High Pressure Turbine Rotor Assembly (72-53-00) - Introduction of HPT Rotor Assembly P/N 2305M57G08
GEnx-1B S/B 72-0095, ENGINE - High Pressure Turbine Stage 1 Nozzle Assembly (72-51-00) - Introduction of New HPT Stage 1 Nozzle Assembly
NOTE:
The GEnx-1BXXG04 engine configuration has S/B 72-0040 Improved LPT Rotor/Stator incorporated.
E.Reason
(1)Objective:
To introduce new parts.
Introduction of the new engine configuration GEnx-1BXX/P1G01 allows an increase in engine thrust ratings up to 75K.
(2)Condition:
Not applicable.
(3)Cause:
Not applicable.
(4)Improvement:
This Service Bulletin certifies the GEnx-1B75/P1G01 configuration and lower thrust configurations to introduce the redesigned product improved combustor, forward inner nozzle support, stage 1 HPT nozzle, and stage 1 HPT blade together for service. All three changes included in this Service Bulletin are required to support a thrust increase up to GEnx-1B75/P1 ratings.
(5)Substantiation:
Substantiation is by analysis and comparative analysis.
F.Approval
This Service Bulletin has been reviewed by the FAA and the repair(s) and modification(s) herein comply with the applicable Federal Aviation Regulations and are FAA APPROVED for installation in the model(s) listed in this Service Bulletin.
G.Manpower
An estimate of the labor cost to accomplish this Service Bulletin may be obtained from any GEnx-1B GEAE authorized Service or Overhaul facility upon request.
H.Weight and Balance
The complete compliance with this Service Bulletin increases weight by 0.10 lb (0.05 kg).
I.References (Use the latest version of these documents)
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
GEnx-1B S/B 72-0040, ENGINE - General (72-00-00) - GENX-1BXXG04 Configuration Performance Improvement Package Introduction
GEnx-1B S/B 72-0067, ENGINE - Combustor Diffuser Nozzle Assembly (72-40-00) - Introduction of New Combustion Chamber
GEnx-1B S/B 72-0089, ENGINE - High Pressure Turbine Rotor Assembly (72-53-00) - Introduction of HPT Rotor Assembly P/N 2305M57G08
GEnx-1B S/B 72-0095, ENGINE - High Pressure Turbine Stage 1 Nozzle Assembly (72-51-00) - Introduction of New HPT Stage 1 Nozzle Assembly
NOTE:
The GEnx-1BXXG04 engine configuration has S/B 72-0040 Improved LPT Rotor/Stator incorporated.
NOTE:
The reference documents listed below are for the engine manufacturer's internal use only:
 
CID: 573193, 573194, 573202, 573448
 
BPP: 11-72-40-02
J.Publications Affected
GEK 112864, GEnx-1B Engine Illustrated Parts Catalog (EIPC)
K.Interchangeability
In order to convert a GEnx-1BXXG04 configuration to a GEnx-1BXX/P1G01 configuration, the HPT nozzle, seals and FINS introduced by S/B 72-0095, in addition to the HPT blade introduced by S/B 72-0089, and the combustor introduced by S/B 72-0067 must be concurrently introduced to a GEnx-1BXXG04 as is defined by S/B 72-0040. All hardware is required and configuration chart is set up to show this change.
For detailed interchangeability go to Service Bulletins listed in the Concurrent Requirements.
L.Software Accomplishment Summary
Not applicable.
2.MATERIAL INFORMATION
A.Material - Price and Availability
(1)Parts necessary to do this Service Bulletin:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg Qty
Lead Time Days
 
2258M80G06
(1)
Combustion Chamber Assembly
Quote
(-)
Quote
 
2482M59G01
(19)
Nozzle, Stage 1
41,640.00
(1)
30
 
2303M22G04
(1)
Support, HPT Nozzle
Quote
(-)
Quote
 
2300M16P06
(20)
Seal, Spline
Quote
(-)
Quote
 
2300M18P02
(20)
Seal, Stage 1 L
Quote
(-)
Quote
 
2300M16P07
(20)
Seal, Spline
Quote
(-)
Quote
 
2482M59G02
(1)
Nozzle, Stage 1
41,640.00
(1)
30
 
2300M16P08
(20)
Seal, Spline
Quote
(-)
Quote
 
2300M16P09
(20)
Seal, Spline
Quote
(-)
Quote
 
2300M16P10
(20)
Seal, Spline
Quote
(-)
Quote
 
2300M17P02
(20)
Seal, Stage 1 L
Quote
(-)
Quote
 
2305M26P08
(62)
Blade, HPT
Quote
(-)
Quote
 
2400M60P10
(1)
Software
(Engine Configuration)
Quote
(-)
Quote
NOTE:
Prices are provided for planning purposes and are subject to change.
(2)Other Spare Parts:
 
Part Number
Qty/ Eng
Part Name
Unit ($) Price
Pkg Qty
Lead Time Days
 
2305M55G04
(1)
Stage 1 Nozzle
Quote
(-)
Quote
 
2376M45G06
(1)
Combustor Diffuser Nozzle Assembly
Quote
(-)
Quote
 
2376M54G06
(1)
Combustor Diffuser Assembly
Quote
(-)
Quote
NOTE:
Prices are provided for planning purposes and are subject to change.
(3)Consumables:
None.
B.Industry Support Information
None.
C.Configuration Chart
 
New Part Number
Qty/ Eng
Part Name
Old Part Number/ IPC Location
Qty/ Eng
Op Code
Chg/ Sprt Code
 
GENX-1B54/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
GENX-1B54G04
(1)
RE
-/-
 
GENX-1B58/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
GENX-1B58G04
(1)
RE
-/-
 
GENX-1B64/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
GENX-1B64G04
(1)
RE
-/-
 
GENX-1B67/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
GENX-1B67G04
(1)
RE
-/-
 
GENX-1B70/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
GENX-1B70G04
(1)
RE
-/-
 
GENX-1B70/72/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
--
(-)
AD
-/-
 
GENX-1B70/75/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
--
(-)
AD
-/-
 
GENX-1B74/75/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
--
(-)
AD
-/-
 
GENX-1B75/P1G01
(1)
GEnx Engine Assembly (SIN 00001)
--
(-)
AD
-/-
 
.2305M10G07
01-002B, 72-00-00

(1)
GEnx Engine Assembly (SIN 00101)
.2305M10G06
01-002A, 72-00-00

(1)
RW
5/A
 
.2400M60P10
01-060B , 72-00-00

(1)
Software
(Engine Configuration) (66M00)
.2400M60P06
01-060A, 72-00-00

(1)
RW
5/D
 
..2376M20G08
30-020C, 72-00-00

(1)
Propulsor Module Assembly (SIN 0010C)
..2376M20G07
30-020B, 72-00-00

(1)
RW
5/A
 
...2376M45G06
33-020A, 72-00-02

(1)
Combustor Diffuser Nozzle Assembly (SIN 0010A)
...2376M45G02
33-020, 72-00-02

(1)
RW
5/A
 
....2376M54G06
01-092, 72-40-00

(1)
Combustor Diffuser Assembly (SIN 12000)
....2376M54G02
01-091, 72-40-00

(1)
RE
5/B
 
.....2258M80G06
01-091, 72-41-00

(1)
Combustion Chamber Assembly (SIN 12400)
.....2258M80G01
01-090, 72-41-00

(1)
RE
5/B
 
......2255M82G06
01-111, 72-42-00

(1)
Liner, Inner (SIN 12400-3)
......2255M82G05
01-110A, 72-42-00

(1)
RE
5/-
 
....2305M55G04
01-081, 72-40-00

(1)
Stage 1 Nozzle (SIN 17200)
....2305M55G02
01-080, 72-40-00

(1)
RE
5/B
 
.....2482M59G01
01-022, 72-51-00

(19)
Nozzle, Stage 1 (SIN 172A0)
.....2300M24G11
01-021, 72-51-00

(19)
RE
5/B
 
.....2303M22G04
01-031, 72-51-00

(1)
Support, HPT Nozzle (SIN 172A1)
.....2303M22G03
01-030, 72-51-00

(1)
RE
5/B
 
.....2300M16P06
01-080A, 72-51-00

(20)
Seal, Spline (SIN 172A3)
.....2300M16P01
01-080, 72-51-00

(20)
RE
5/B
 
.....2300M18P02
01-050A, 72-51-00

(20)
Seal, Stage 1 L (SIN 172A6)
.....2300M18P01
01-050, 72-51-00

(20)
RE
5/B
 
.....2300M16P07
01-060A, 72-51-00

(20)
Seal, Spline (SIN 172A7)
.....2300M16P02
01-060, 72-51-00

(20)
RE
5/B
 
.....2482M59G02
01-012, 72-51-00

(1)
Nozzle, Stage 1 (SIN 172A8)
.....2300M24G12
01-011, 72-51-00

(1)
RE
5/B
 
.....2300M16P08
01-110A, 72-51-00

(20)
Seal, Spline (SIN 172A9)
.....2300M16P03
01-110, 72-51-00

(20)
RE
5/B
 
.....2300M16P09
01-070A, 72-51-00

(20)
Seal, Spline (SIN 172AC)
.....2300M16P04
01-070, 72-51-00

(20)
RE
5/B
 
.....2300M16P10
01-100A, 72-51-00

(20)
Seal, Spline (SIN 172AD)
.....2300M16P05
01-100, 72-51-00

(20)
RE
5/B
 
.....2300M17P02
01-090A, 72-51-00

(20)
Seal, Stage 1 L (SIN 172AE)
.....2300M17P01
01-090, 72-51-00

(20)
RE
5/B
 
...2305M57G08
34-020C, 72-00-02

(1)
Rotor Assembly, HPT (SIN 15000)
...2305M57G04
34-020B, 72-00-02

(1)
RE
5/A
 
....2305M26P08
01-211, 72-53-00

(62)
Blade, HPT (SIN 150A0)
....2305M26P06
01-210, 72-53-00

(62)
RE
5/D
Operation Codes
AD=Add
DE=Delete
RE=Replace
RW=Rework
Change Code 5=Qualified interchangeability. Refer to paragraph 1.K., Interchangeability.
Support Codes A=Old parts will no longer be supplied. B=Old parts will be supplied until all old parts are sold.
D=Old parts will be supplied for engines that have not been changed by this Service Bulletin.
D.Parts Disposition
Use serviceable old parts for engines that have not changed.
E.Tooling - Price and Availability
None.
3.ACCOMPLISHMENT INSTRUCTIONS
A.General
All accomplishment instructions are published in previously released Service Bulletins. Refer to:
(1)GEnx-1B S/B 72-0067, ENGINE - Combustor Diffuser Nozzle Assembly (72-40-00) - Introduction of New Combustion Chamber.
(2)GEnx-1B S/B 72-0089, ENGINE - High Pressure Turbine Rotor Assembly (72-53-00) - Introduction of HPT Rotor Assembly P/N 2305M57G08.
(3)GEnx-1B S/B 72-0095, ENGINE - High Pressure Turbine Stage 1 Nozzle Assembly (72-51-00) - Introduction of New HPT Stage 1 Nozzle Assembly.