* * * FOR ALL PIP 2
TASK 72-00-04-430-802
1 . General.
A.This procedure gives instructions to assemble the low pressure turbine (LPT) module assembly. Refer to Figure 1001.
LPT module assembly:
•
(45-021 , 72-00-02) (SIN 00105) - (Non-Rake Capable Configuration)
•
(45-022 , 72-00-02) (SIN 00105) - (Rake Capable Configuration).
B.This procedure starts with the LPT rotor/stator assembly (01-010A) (SIN 93000) installed on the 11C3506   LPT module transport/storage stand, the mid fan shaft assembly (45-011A , 72-00-02) (SIN 81000) installed on a 11C3605   mid fan shaft truck, and the turbine rear frame (TRF) assembly installed on a 9429M60   roll-over stand.
TRF assembly:
•
(01-021) (SIN 94000) - For 1B/P2/G01 (Non-Rake Capable Configuration)
•
(01-022) (SIN 94000) - For 1B/P2/G02 (Rake Capable Configuration).
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
C.Before installation, make sure that all rabbet and flange mating surfaces are free of foreign material and lifted metal. Clean with C04-002  Stoddard solvent, C04-003  acetone, C04-035   isopropyl alcohol, or 50-50 blend alcohol unless specified differently.
D.Install protective covers on the spare assemblies only.
E.Install all the bolts with the heads up and/or forward unless specific instructions are given.
F.Apply the lubricants to the threads and the friction surfaces only.
2 . Tools, Equipment, and Materials.
NOTE:
You can use equivalent alternatives for tools, equipment, and consumable materials.
A.Tools and Equipment.
(1)Special Tools.
 
Tool No.
Description
 
9C1147G04
Fixture, Lift Variable Center of Gravity - Fan Module, 6000 lb (2722 Kg) maximum (VCG lift fixture)
 
11C3165G01
Fixture, Strongback, Lift, Turn and Restrain - LPT Module (strongback fixture)
 
11C3277G02
Fixture, Restrain - LP Turbine Rotor/Turbine Rear Frame (restrain fixture)
 
11C3296P01
Protector, Thread/Spline - LPT Shaft, Forward (thread/spline protector)
 
11C3328G02
Tool Set, Install/Remove - No. 5 Bearing Aft Seal and Air Oil External (install/remove tool)
 
11C3426G02
Dolly, LPT Module/Mid-Shaft (LPT module dolly)
 
11C3506G03
Stand, Build Up/Transport/Storage - LPT Module (LPT module transport/storage stand) (alternative to 11C3506G04)
 
11C3506G04
Stand, Build Up/Transport/Storage - LPT Module (LPT module transport/storage stand) (alternative to 11C3506G03)
 
11C3512G03
Fixture, Guide - Turbine Rear Frame - Vertical (TRF guide fixture) (alternative to 11C3512G04)
 
11C3512G04
Fixture, Guide - Turbine Rear Frame - Vertical (TRF guide fixture) (recommended)
 
11C3513G02
Protector, No. 5 Bearing (No. 5 bearing protector)
 
11C3515G01
Adapter, Thread - LPT Cone Shaft (thread adapter)
 
11C3516G02
Bracket Set, Roll-Over Stand-TRF Assembly (bracket set)
 
11C3520G01
Stand, Buildup - LPT Rotor/Stator (buildup stand)
 
11C3558G01
Pusher, No. 5 Bearing Inner Racer (pusher)
 
11C3591G02
Fixture, Lift Vertical LPT Module (vertical lift fixture)
 
11C3597G01
Truck, Shaft - A/O Mid (shaft holder)
 
11C3600G01
Fixture, Lift - Shaft Module Assembly, Mid (mid fan shaft lift fixture)
 
11C3605G01
Truck, Shaft - Mid Fan (mid fan shaft truck)
 
11C3625G01
Pusher, Install-Shaft M/A Mid Fan (seal pusher)
 
11C4266G03
Fixture, Lift - CTR of Gravity Low Pressure Turbine (CG lift fixture)
 
11C4565G05
Deleted.
 
11C4565G06
Deleted.
 
11C4565G13
Adapter, Set Torque Reaction - LPT Shaft to Electronic (torque adapter), with Torque Reaction System, 9472M52P03 (item 42) (50 Hz)
 
11C4565G14
Adapter, Set Torque Reaction - LPT Shaft to Electronic (torque adapter), with Torque Reaction System, 9472M52P04 (item 43) (60 Hz)
 
11C4662G01
Fixture, Guide - A/O Ext Duct, Horizontal (horizontal guide fixture)
 
9429M60G02
Stand, Adjustable Roll-Over - Sub Assembly (roll-over stand)
 
9429M60G03
Stand, Adjustable Roll-Over - Sub Assembly (roll-over stand)
NOTE:
Tool 9429M60G03 is an alternative to 9429M60G02.
 
9429M77G04
Fixture, Lift and Turn - General Purpose (lift and turn fixture)
 
9446M66P03
Deleted.
 
9446M66P04
Deleted.
 
9472M52P03
Fixture, Torque Reaction (50 Hz) (torque reaction fixture) (item 42 of tool 11C4565G13)
 
9472M52P04
Fixture, Torque Reaction (60 Hz) (torque reaction fixture) (item 43 of tool 11C4565G14)
(2)Standard Tools and Equipment.
 
Description
Manufacturer
 
Gun, Heat
Local Purchase
 
Wrench 7/16 inch
Local Purchase
 
Three-Legged Sling
Local Purchase
 
Pump, Hand - Hydraulic (Capacity: 20 Ton) (hydraulic hand pump)
Local Purchase
(3)Locally Manufactured Tools. None.
B.Consumable Materials.
 
Code No.
Description
 
C02-019
Oil, Engine Lubricating (engine oil)
 
C02-023
Oil, Engine Lubricating (engine oil)
 
C02-050
Oil, Preservation (preservation oil)
 
C02-097
Lubricant, Anti-Seize Compound (Tiolube T8E-H) (lubricant)
 
C02-058
Compound, Thread Lubricating (lubricant)
 
C03-039
Paint, Sermetel, Touch-up (coating)
 
C04-002
Solvent, General (Stoddard solvent)
 
C04-003
Solvent, General (acetone)
 
C04-035
Solvent, General (isopropyl alcohol)
 
C04-307
Dykem Remover & Prep (acetone-based) (dykem remover)
 
C05-003
Marking Pen
 
C05-130
Deleted
 
C10-021
Tape, Plastic (tape)
 
C10-140
Gloves, Film Latex or Nylon/Polyethylene Disposable (gloves)
 
-
Dry Ice
C.Referenced Procedures.
 
ATA No.
Description
 
70-10-00
Assembly and Disassembly Techniques
 
70-43-05
Inorganic Aluminum Protective Coating
 
72-56-00
Assembly 001 - Configuration 02
D.Expendable Parts.
 
CSN
Description
 
01-060
Self-Locking Nut (nut)
 
01-100 , 72-58-00
Seal Ring
 
45-390 , 72-00-02
Main Shaft Nut
* * * FOR ALL PIP 2
Figure 1001   LPT Module Assembly
3 . Procedure.
Subtask 72-00-04-430-125
A.Prepare the LPT module assembly as follows:
CAUTION:
THE FLOOR LOCKS OF THE 11C3506 LPT MODULE TRANSPORT/STORAGE STAND MUST BE AGAINST THE FLOOR WHEN DOING ANY WORK WITH THE LPT ROTOR/STATOR ASSEMBLY TO PREVENT DAMAGE TO THE PARTS.
(1)Make sure that the locks on the casters (item 13) of the 11C3506   LPT module transport/storage stand, are in the locked position. Refer to Figure 1002.
CAUTION:
MAKE SURE TO WEAR LATEX GLOVES WHEN HANDLING THE INNER RACE TO PREVENT CORROSION AND DAMAGE.
(2)Measure the thickness (dimension AE) at the inner bore of the No. 5 bearing inner rotating oil seal (rotating seal) (01-030) (SIN 01506) at four equally spaced locations. Wear C10-140  gloves to handle the No. 5 bearing inner race (inner race) (01-040) (SIN 01502). Refer to Figure 1003.
(3)Calculate the average of the four measurements and make a record of it as dimension AE on the record sheet. Refer to Figure 1004.
(4)Measure the length (dimension AF) of the inner race at four equally spaced locations.
(5)Calculate the average of the four measurements and make a record of it as dimension AF on the record sheet.
(6)Measure the distance (dimension AD) from the mating surface of the rotating seal to the aft end of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) at four equally spaced locations. Refer to Figure 1003.
(7)Calculate the average of the four measurements and make a record of it as dimension AD on the record sheet. Refer to Figure 1004.
(8)Calculate the preliminary dimension AG. Example: AD - AE - AF = ________ AG preliminary.
* * * FOR ALL PIP 2
Figure 1002   LPT Rotor/Stator Assembly Installed on the LPT Module Transport/Storage Stand, 11C3506
* * * FOR ALL PIP 2
Figure 1003   Measurement of the Rotating Seal and the Inner Race
* * * FOR ALL PIP 2
Figure 1004   Record Sheet for the Inner Race and LPT Cone Shaft
Subtask 72-00-04-430-126
B.Install the rotating seal (01-030) (SIN 01506) and the inner race (01-040) (SIN 01502) in the LPT module assembly as follows:
WARNING:
USE THERMAL GLOVES WHEN YOU MOVE OR TOUCH HOT OR COLD PARTS. HOT OR COLD PARTS CAN CAUSE INJURY.
(1)Put the rotating seal and inner race in an oven at 350°F (176.7°C) for 1 hour.
(2)Install the rotating seal and the inner race on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) with the 11C3558   pusher. Refer to Figure 1005 and do as follows:
(a)Apply heat to the rotating seal and the inner race.
(b)Install the rotating seal and the inner race on the LPT cone shaft with the seal teeth forward.
(c)Use the 11C3558   pusher to seat the rotating seal and the inner race on the LPT cone shaft.
(d)Let the rotating seal to cool to room temperature.
(3)Measure the distance (dimension AG) from the aft end of the LPT cone shaft to the aft end of the inner race.
(4)Calculate the average of the four measurements and make a record of it as dimension AG on the record sheet.
(5)Compare dimension AG to preliminary dimension AG. The difference between the preliminary dimension AG and the actual dimension AG must be within 0.0015 inch (0.038 mm). Example: Preliminary AG - Measured AG = ____________
* * * FOR ALL PIP 2
Figure 1005   Installation of the Inner Race and Rotating Seal with the Pusher, 11C3558
Subtask 72-00-04-430-127
C.Prepare the TRF assembly and the LPT rotor/stator assembly for assembly as follows:
CAUTION:
UNLESS THE 11C3506 LPT MODULE TRANSPORT/STORAGE STAND MUST BE MOVED, THE CASTERS MUST BE LOCKED AT ALL TIMES TO KEEP THE BUILD STAND STABLE AND PREVENT DAMAGE TO THE BUILD STAND AND THE LPT MODULE.
(1)Lock the castors (item 13) of the 11C3506   LPT module transport/storage stand to prevent movement of the build stand. Make sure that the build stand is level. Refer to Figure 1002.
Subtask 72-00-04-640-032
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THESE PRODUCTS.
(2)Apply the C02-050  preservation oil to the surfaces of the inner race (01-040) (SIN 01502) in the LPT rotor/stator assembly.
(3)Apply C02-058  lubricant to the aft flange of the stage 7 LPT shrouds (10A-230 , 72-56-00) (SIN 935BA) in the LPT rotor/stator assembly to make the installation of the TRF assembly easier.
(4)Apply the C02-050  preservation oil to the surfaces of the roller cylindrical No. 5 bearing (No. 5 roller bearing) (01-040 , 72-57-00) (SIN 01500) in the TRF assembly.
Subtask 72-00-04-430-128
(5)Install the 11C3515   thread adapter on the aft end of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). Refer to Figure 1006 and do as follows:
(a)Install the thread adapter (item 2) on the aft threads of the LPT cone shaft.
(b)Use a 0.50 inch (12.7 mm) square socket to tighten the thread adapter (item 2).
Subtask 72-00-04-430-129
(6)Install the guide tube (item 12) of the 11C3512   TRF guide fixture onto the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) in the LPT rotor/stator assembly. Refer to Figure 1006 and do as follows:
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(a)Attach an overhead hoist to the hoist ring (item 14) on the guide tube (item 12) and lift the guide tube (item 12).
(b)Lower the guide tube (item 12) into the LPT rotor/stator assembly until the forward end of the guide tube touches the 11C3515   thread adapter that is installed to the aft threads of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1).
(c)Align the guide tube (item 12) of the 11C3512   TRF guide fixture and manually turn the guide tube (item 12) clockwise (CW) until the threads of the guide tube fully engage with the threads of the 11C3515   thread adapter.
(d)Turn the guide tube 90 degrees counterclockwise (CCW).
(e)Remove the hoist from the guide tube (item 12).
Subtask 72-00-04-430-168
(7)Install the 11C3513   No. 5 bearing protector. Refer to Figure 1006 and do as follows:
(a)Put the half protectors (item 2 and item 3) on the aft inner flange of the No. 5 bearing support housing (No. 5 bearing housing) (01-050 , 72-57-00) (SIN 01501).
(b)Align the holes in the half protectors (item 2 and item 3) of the 11C3513   No. 5 bearing protector and put the half protectors (item 2 and item 3) onto the slabbed head bolts (01-090 , 72-57-00) (SIN 01522).
* * * FOR ALL PIP 2
Figure 1006   (Sheet 1 ) Installation of the TRF Guide Fixture, 11C3512, on the TRF Assembly and the LPT Rotor/Stator Assembly
* * * FOR ALL PIP 2
Figure 1006   (Sheet 2 ) Installation of the TRF Guide Fixture, 11C3512, on the TRF Assembly and the LPT Rotor/Stator Assembly
Subtask 72-00-04-430-130
(8)Install the alignment ring (item 28) of the 11C3512   TRF guide fixture to the aft inner flange of the TRF assembly. Refer to Figure 1006, Figure 1007, and do as follows:
NOTE:
The TRF assembly is installed on the 9429M60   roll-over stand.
(a)Attach the 11C3591   vertical lift fixture to the hoist rings (item 13) of the 11C3512   TRF guide fixture at three locations on the alignment ring (item 28).
(b)Attach an over-head hoist to the 11C3591   vertical lift fixture.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(c)Lift the alignment ring (item 28) of the 11C3512   TRF guide fixture and install it on the aft inner flange of the TRF assembly.
(d)Make sure to align the TOP mark with the TVC of the TRF assembly.
(e)Attach the alignment ring (item 28) to the TRF assembly with the nuts (item 27) and washers (item 26) and tighten the nuts. Put the washers (item 26) on the TRF flange.
(9)Deleted.
Subtask 72-00-04-430-131
D.Install the TRF assembly on the LPT rotor/stator assembly as follows:
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(1)Lift the TRF assembly on the 9429M60   roll-over stand to secure and hold the TRF.
(2)Remove the 11C3516   bracket set from the 9429M60   roll-over stand. Refer to Figure 1007, Figure 1008, and do as follows:
CAUTION:
THE FLOOR LOCKS ON THE 9429M60 ROLL-OVER STAND MUST BE AGAINST THE FLOOR WHEN DOING ANY WORK TO PREVENT DAMAGE TO THE ROLL-OVER STAND.
(a)Make sure that the floor locks (item 69) of the 9429M60   roll-over stand are against the floor. If not, lower the floor locks and lock in place.
(b)Make sure the lever (item 24) is outward to prevent the rotation of the hand wheel (item 31) and the locating plate (item 6).
(c)Remove the slave bolts and nuts that attach the stationary bars (items 3 and 5) of the 11C3516   bracket set to the adjustable adapter (item 15) and the fixed adapter (item 19) of the 9429M60   roll-over stand.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(3)Lift the TRF from the 9429M60   roll-over stand.
(4)Remove nuts (item 11), washers (item 12), and capscrews (item 9) from the movable bars (items 2 and 4) and stationary bars (items 3 and 5) of the 11C3516   bracket set.
(5)Remove the 11C3516   bracket set from the TRF assembly.
WARNING:
USE THERMAL GLOVES WHEN YOU MOVE OR TOUCH HOT OR COLD PARTS. HOT OR COLD PARTS CAN CAUSE INJURY.
(6)Apply dry ice to the forward flange of the TRF assembly for 15 minutes.
(7)Heat the aft flange of the LPT rotor/stator assembly with a heat gun for a maximum of 20 minutes. Refer to TASK 70-10-00-800-009 (ASSEMBLY AND DISASSEMBLY TECHNIQUES).
(8)Align the top vertical centerline of the TRF with the top vertical centerline of the LPT rotor/stator assembly.
CAUTION:
MAKE SURE TO USE THE SPIRIT LEVEL TOOL TO LEVEL THE LPT ROTOR/STATOR ASSEMBLY AND THE TRF BEFORE LOWERING IT ONTO THE LPT ROTOR/STATOR ASSEMBLY. INCORRECT LEVELING OF THE TRF WILL CAUSE DAMAGE TO THE NO.5 INNER STATIONARY SEAL ON THE LPT ROTOR/STATOR ASSEMBLY.
(9)Slowly lower the TRF onto the LPT rotor/stator assembly. The alignment ring (item 28) of the 11C3512   TRF guide fixture is installed onto the tube guide (item 12) to provide the correct alignment. Refer to Figure 1006.
(10)Make sure that the aft flanges of the stage 7 shrouds (10A-230 , 72-56-00) (SIN 935BA) are installed correctly. The aft flanges of the stage 7 shrouds must be between the inner diameter of the aft flange of the LPT rotor/stator assembly and the forward flange of the TRF.
(11)Make sure that the boltholes are aligned.
(12)Remove the 11C3591   vertical lift fixture from the TRF.
(13)Remove the 11C3512   TRF guide fixture from the TRF and the LPT rotor/stator assembly.
(14)Remove the 11C3513   No. 5 bearing protector from the guide tube (item 12) of the 11C3512   TRF guide fixture.
(15)Remove the 11C3515   from the LPT cone shaft.
* * * FOR ALL PIP 2
Figure 1007   Removal of the TRF Assembly from the Roll-Over Stand, 9429M60
* * * FOR ALL PIP 2
Figure 1008   Removal of the Bracket Set, 11C3516, from the TRF Assembly
Subtask 72-00-04-430-132
E.Attach the brackets, bolts, and nuts to the LPT rotor/stator assembly and TRF assembly flange. Refer to Figure 1009 and do as follows:
NOTE:
The boltholes are numbered in a CW direction aft looking forward (ALF). Bolthole No. 1 is at the 12:00 o'clock position.
Subtask 72-00-04-640-033
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(1)Apply C02-058  lubricant to the threads and friction surfaces of the nuts (01-061) (SIN 94040), bolts (01-050) (SIN 94020), and bolts (01-070) (SIN 94022).
(2)Use the minimum quantity of lubricant necessary for the assembly. After assembly, remove with a clean cloth the remaining lubricant.
Subtask 72-00-04-430-133
(3)Install the bolts (01-050) (SIN 94020) and nuts (01-061) (SIN 94040) at boltholes No. 1-3, 6-10, 13, 22, 23, 26-28, 34-36, 39, 40, 45, 52, 55-57, 66, 69-73, 76, and 77 with the boltheads forward. Hand tighten the nuts.
(a)Make sure that the nuts (01-061) (SIN 94040) are installed with the applicable SB 72-0040 bolts (01-050) (SIN 94020) and bolts (01-070) (SIN 94022).
(4)Install the LPT support bracket at boltholes No. 4 and 5 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT support bracket (01-080) (SIN 6221K) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(5)Install the LPT support bracket at boltholes No. 11 and 12 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT support bracket (01-100) (SIN 6221L) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(6)Install the LPT bracket at boltholes No. 14 and 15 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-120) (SIN 6221M) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(7)Install the TRF bracket at boltholes No. 16-19 as follows:
(a)Put the front half of the TRF bracket (01-160) (SIN 941E1) and bolts (01-070) (SIN 94022) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the aft half of the TRF bracket (01-160) (SIN 941E1) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(8)Install the LPT bracket at boltholes No. 20 and 21 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-140) (SIN 6221W) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(9)Install the LPT bracket at boltholes No. 24 and 25 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-170) (SIN 6221Y) and nuts (01-061) (SIN 94040) on the TRF assembly.
(10)Install the LPT bracket at boltholes No. 29 and 30 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-190) (SIN 6221N) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(11)Install the LPT bracket at boltholes No. 31-33 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-210) (SIN 6221A) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(12)Install the LPT bracket at boltholes No. 37 and 38 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-230) (SIN 62219) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(13)Install the LPT support brackets at boltholes No. 41-44 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT support bracket (01-320) (SIN 6221V) at boltholes 41-43 and the LPT support bracket (01-420) (SIN 48713) at boltholes 43 and 44 and nuts (01-061) (SIN 94040) on the TRF assembly. Hand-tighten the nuts.
(14)Install the LPT bracket at boltholes No. 46-48 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-300) (SIN 6221U) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(15)Install the LPT bracket at boltholes No. 49-51 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-280) (SIN 6221T) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(16)Install the LPT bracket at boltholes No. 53 and 54 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-260) (SIN 6221H) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(17)Install the LPT bracket at boltholes No. 58 and 59 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-400) (SIN 6221J) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(18)Install the TRF bracket at boltholes No. 60-63 as follows:
(a)Put the front half of the TRF bracket (01-160) (SIN 941E1) and the bolts (01-070) (SIN 94022) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the aft half of the TRF bracket (01-160) (SIN 941E1) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(19)Install the LPT bracket at boltholes No. 64 and 65 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-380) (SIN 6221S) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(20)Install the LPT bracket at boltholes No. 67 and 68 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-360) (SIN 6221R) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(21)Install the LPT bracket at boltholes No. 74 and 75 as follows:
(a)Put the bolts (01-050) (SIN 94020) on the LPT rotor/stator assembly flange with the boltheads forward.
(b)Put the LPT bracket (01-340) (SIN 6221P) and nuts (01-061) (SIN 94040) on the TRF assembly. Hand tighten the nuts.
(22)Torque 16 equally spaced nuts (01-061) (SIN 94040) in a criss-cross pattern to 121-134 lb in. (13.7-15.1 N.m).
NOTE:
Where there is no access to the nut, the torque must be applied to the bolt.
(23)Torque the remaining nuts (01-061) (SIN 94040) in a criss-cross pattern to 121-134 lb in. (13.7-15.1 N.m).
(24)Torque all the nuts (01-061) (SIN 94040) again in a criss-cross pattern to 161-179 lb in. (18.2-20.2 N.m).
(25)Make sure that the flange of the LPT rotor/stator assembly is against the flange of the TRF assembly at each possible bolt. Use a 0.001 inch (0.03 mm) shim. No spaces are permitted. Refer to Figure 1010.
* * * FOR ALL PIP 2
Figure 1009   (Sheet 1 ) Installation of the Brackets, Bolts, and Nuts to the LPT/TRF Flanges
* * * FOR ALL PIP 2
Figure 1009   (Sheet 2 ) Installation of the Brackets, Bolts, and Nuts to the LPT/TRF Flanges
* * * FOR ALL PIP 2
Figure 1009   (Sheet 3 ) Installation of the Brackets, Bolts, and Nuts to the LPT/TRF Flanges
* * * FOR ALL PIP 2
Figure 1009   (Sheet 4 ) Installation of the Brackets, Bolts, and Nuts to the LPT/TRF Flanges
* * * FOR ALL PIP 2
Figure 1009   (Sheet 5 ) Installation of the Brackets, Bolts, and Nuts to the LPT/TRF Flanges
* * * FOR ALL PIP 2
Figure 1009   (Sheet 6 ) Installation of the Brackets, Bolts, and Nuts to the LPT/TRF Flanges
* * * FOR ALL PIP 2
Figure 1010   Inspection of the Fit between the TRF Assembly and the LPT Rotor/Stator Assembly
Subtask 72-00-04-220-033
F.Measure the preliminary dimension R from the aft face of the No. 5 bearing housing (01-050 , 72-57-00) (SIN 01501) to the aft inner diameter of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). Refer to Figure 1011 and do as follows:
(1)Measure at four equally spaced locations adjacent to the spacers on the aft flange of the No. 5 bearing housing (01-050 , 72-57-00) (SIN 01501).
(2)Measure from the aft face of the No. 5 bearing housing (01-050 , 72-57-00) (SIN 01501) to the aft inner diameter of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1).
(3)Calculate the average of the four measurements and make a record of it as dimension R (preliminary) on the record sheet. Refer to Figure 1004.
* * * FOR ALL PIP 2
Figure 1011   Preliminary Measurement of Dimension R
Subtask 72-00-04-430-134
G.Install the 11C3277   restrain fixture on the LPT module assembly as follows:
(1)Install the 11C3277   restrain fixture on the TRF assembly. Refer to Figure 1012 and do as follows:
(a)Remove the pilot tube (item 17) and housing nut (item 19) from the restrain fixture (item 2) as follows:
1Remove the capscrews (item 12) and washers (item 15).
2Remove the stop blocks (item 7) from the restrain fixture (item 2).
3Remove the pilot tube (item 17) and housing nut (item 19) from the restrain fixture (item 2).
4Remove the lock nut (item 6) and the adjustment nut (item 5).
Subtask 72-00-04-110-002
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(b)Clean the restrain fixture (item 2) where it will interface with the TRF with C04-035  isopropyl alcohol or a 50-50 blend of alcohol.
(c)Clean the pilot tube (item 17) and housing nut (item 19) forward internal threads and where it will interface with the restrain fixture (item 2) with C04-035   isopropyl alcohol.
Subtask 72-00-04-430-135
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(2)Disengage the housing nut (item 19) from the pilot tube (item 17).
(3)Adjust the position of the captive nut (item 21) until locating the arrow mark with the hole marked in the thread of the lock rod (item 18).
(4)Pull the knurled knob (item 22) and rotate it until locating the straight pin (item 24) in the “DISENGAGED” position.
(5)Lift the housing nut (item 19) from the extension tube (item 20) and install it on the LPT cone shaft. Make sure that the housing nut (item 19) is fully threaded.
(6)Pull the knurled knob (item 22) from “DISENGAGED”, turn and push it until the straight pin (item 24) clears the slot in the extension tube (item 20) and the lock rod (item 18) seats against the LPT cone shaft castellation. The fully engaged position is reached when the straight pin (item 24) is located on the “ENGAGED” mark.
(7)If the lock rod (item 18) is not fully engaged, locate it in the “DISENGAGED” position and rotate the housing nut (item 19).
(8)Repeat steps 5 and 6 as required until fully engaging the lock rod (item 18) with the LPT cone shaft castellation.
(9)Turn the captive nut (item 21) to prevent axial displacement of the lock system.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(10)Attach an overhead hoist to the 11C3591   vertical lift fixture.
(11)Attach the 11C3591   vertical lift fixture to the hoist ring (item 9) of the 11C3277   restrain fixture at three locations.
(12)Lift the 11C3277   restrain fixture and align the TOP VERTICAL CL mark on the restrain fixture (item 2) with the top vertical centerline (TVC) of the TRF.
(13)Lower and attach the restrain fixture (item 2) to the TRF with the capscrews (item 11), washers (item 14), and nuts (item 13) at nine locations on the forward side of the TRF aft inner flange.
(14)Tighten the nuts (item 13) to secure the restrain fixture (item 2) to the TRF aft inner flange.
(15)Install the pilot tube (item 17) in the restrain fixture (item 2) until it seats on the external threads of the housing nut (item 19) as follows:
(a)If necessary, loosen the adjustment nut (item 5) CCW to let the pilot tube (item 3) be installed in the restrain fixture (item 2).
Subtask 72-00-04-640-034
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(b)Lubricate the pilot tube (item 17) where it interfaces with the restrain fixture (item 2) with C02-050  preservation oil.
Subtask 72-00-04-430-136
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(c)Attach an overhead hoist to the hoist ring (item 10) and lift the pilot tube (item 17).
(d)Slide it through the restrain fixture (item 2) until it seats on the external threads of the housing nut (item 19).
(e)Thread the pilot tube (item 17) on the housing nut (item 19).
(f)Install the adjustment nut (item 5) on the pilot tube (item 17) until it seats on the restrain fixture (item 2).
(g)Install the lock nut (item 6) on the pilot tube (item 17) until it seats on the adjustment nut (item 5).
(h)Install the stop blocks (item 7) at three locations on the restrain fixture (item 2) with the capscrews (item 12) and the washers (item 15) at six locations.
(i)Push the stop blocks (item 7) in to secure the adjustment nut (item 5). Tighten the capscrews (item 12).
(16)Put a waterproof cover on the inner race (01-040) (SIN 01502) area with approved tape. Refer to Figure 1004.
* * * FOR ALL PIP 2
Figure 1012   (Sheet 1 ) Installation of the Restrain Fixture, 11C3277, onto LPT Module/Stator Assembly
* * * FOR ALL PIP 2
Figure 1012   (Sheet 2 ) Installation of the Restrain Fixture, 11C3277, onto LPT Rotor/Stator Assembly
* * * FOR ALL PIP 2
Figure 1012   (Sheet 3 ) Installation of the Restrain Fixture, 11C3277, onto LPT Rotor/Stator Assembly
Subtask 72-00-04-430-137
(17)Alternative Procedure Available. Remove the 11C3165   strongback fixture and the 9C1147   VCG lift fixture from the 11C3426   LPT module dolly. Refer to Figure 1013 and do as follows:
NOTE:
The 11C3165 strongback fixture and the 9C1147 VCG lift fixture can be stored as an assembly on the 11C3426 LPT module dolly.
NOTE:
The 9C1147 VCG lift fixture will be attached to the 11C3165 strongback fixture when installed on the 11C3426LPT module dolly.
CAUTION:
THE FLOOR LOCKS ON THE 11C3426 LPT MODULE DOLLY MUST BE AGAINST THE FLOOR WHEN DOING ANY WORK TO PREVENT DAMAGE TO THE LPT MODULE DOLLY.
(a)Make sure that the floor locks (item 23) of the 11C3426   LPT module dolly are against the floor. If not, lower the floor locks (item 23) and lock in place.
(b)Attach an overhead chain hoist to the hoist bracket (item 60) on the 9C1147   VCG lift fixture.
(c)Attach a second overhead chain hoist to the hoist rings (item 10) of the 11C3165   strongback fixture at two locations.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(d)Use the lift hoists to apply lift pressure to the 9C1147   VCG lift fixture and the 11C3165   strongback fixture.
(e)Remove the ball-lock pin (item 19) of the 11C3426   LPT module dolly from the shaft support post (item 20) that secures the 11C3165   strongback fixture to the shaft support post (item 20). The 11C3165   strongback fixture can pivot in the strongback (item 2) support pin at the 6:00 o'clock position.
(f)Remove the support pin from the 11C3165   strongback fixture at the 6:00 o'clock position.
(g)Lift the 11C3165   strongback fixture and the 9C1147   VCG lift fixture from the 11C3426   LPT module dolly in the vertical position.
Subtask 72-00-04-430-138
CAUTION:
THE FLOOR LOCKS ON THE 11C3426 LPT MODULE DOLLY MUST BE AGAINST THE FLOOR WHEN DOING ANY WORK TO PREVENT DAMAGE TO THE LPT MODULE DOLLY.
(17).A.Alternative Procedure. Prepare the 11C4266   CG lift fixture.
* * * FOR ALL PIP 2
Figure 1013   Removal of the Strongback Fixture, 11C3165, from the LPT Module Dolly, 11C3426
Subtask 72-00-04-430-139
(18)Alternative Procedure Available. Install the 11C3165   strongback fixture to the TRF assembly aft flange on the LPT module assembly as follows:
NOTE:
The LPT module assembly can be installed on the 11C3506   LPT module transport/storage stand or on the 11C3520   buildup stand.
(a)Remove the nuts (item 11), capscrews (item 14), and flange supports (items 3, 4, 5, and 6) from the flange of the 11C3165   strongback fixture. Refer to Figure 1014.
(b)Align the TVCL of the strongback flange with the TVCL of the TRF.
(c)Align the boltholes of the TRF aft outer flange with the strongback forward flange.
(d)Attach the 11C3165   strongback fixture with the support flanges (items 3, 4, 5, and 6) to the TRF aft flange as follows:
1Put the first support flange (item 3) on the forward side of the TRF flange at the 2:30-4:30 o'clock position, ALF. Secure with the capscrews (item 14) and nuts (item 11) at six locations.
2Put the second support flange (item 3) on the forward side of the TRF flange at the 8:30-10:00 o'clock position ALF. Secure with the capscrews (item 14) and nuts (item 11) at six locations.
3Put the support flange (item 4) on the forward side of the TRF flange at the 10:30-11:30 o'clock position ALF. Secure with the capscrews (item 14) and nuts (item 11) at four locations.
4Put the support flange (item 5) on the forward side of the TRF flange at the 12:30-1:30 o'clock position ALF. Secure with the capscrews (item 14) and nuts (item 11) at four locations.
5Put the support flange (item 6) on the forward side of the TRF flange at the 5:30-6:30 o'clock position ALF. Secure with the capscrews (item 14) and nuts (item 11) at four locations.
6Torque the nuts (item 11) to 40-60 lb in. (4.5-6.8 N.m).
* * * FOR ALL PIP 2
Figure 1014   Installation of the Strongback Fixture, 11C3165, to the TRF Assembly on the LPT Rotor/Stator Assembly
Subtask 72-00-04-430-140
(18).A.Alternative Procedure. Install the 11C4266   CG lift fixture to the TRF assembly aft flange. Refer to Figure 1016 and do as follows:
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
WARNING:
DO NOT PLACE HANDS AND/OR FINGERS BETWEEN THE SLING AND THE LOAD WHILE THE SLING IS BEING TIGHTENED AROUND THE LOAD. FAILURE TO COMPLY MAY RESULT IN INJURY TO PERSONNEL.
(a)Install the three 0.375-16 UNC-2B threaded lift eyes in the three equally spaced lift eye holes marked “TOOL LIFT ONLY” on the lift ring (item 24).
(b)Use an overhead hoist and a three-legged sling with a minimum capacity of 4000 lb (1814 kg) each sling, to install the lift ring (item 24) on the aft outer flange of the TRF assembly and align the "TOP VERT" mark on the lift ring (item 24) with the top vertical mark of the TRF assembly.
NOTE:
The lift ring (item 24) pins and the lift ring (item 24) threaded rods must face up on the same side as the lift eyes.
(c)Install the aft backing plate (item 25) in four equally spaced positions on the forward side of the aft outer flange of the TRF assembly. Use 28 cap screws (item 16) through the holes in the lift ring (item 24) and the aft outer flange of the TRF and into the threaded holes in the four aft backing plates (item 25).
(d)Install the two lift arms (item 19 and 20) on the lift ring (item 24). Align the two lift ring (item 24) pins and the 10 lift ring (item 24) threaded rods with the holes in the lift arms (item 19 and 20).
(e)Attach the 10 plain nuts (item 18) to the lift ring (item 24) threaded rods.
(f)Remove the bolts (01-050) (SIN 94020) and LPT brackets (01-140) (SIN 6221W), (01-170) (SIN 6221Y), (01-260) (SIN 6221H), and (01-400) (SIN 6221J) from the flange of the LPT/TRF assembly at boltholes 20-25 (six bolts at the 3:00 o'clock position ALF) and boltholes 53-59 (seven bolts at the 9:00 o'clock position ALF) to give room for the forward lift brackets (item 6) and the forward backing plates (item 8) of the 11C4266   CG lift fixture. Refer to Figure 1015.
NOTE:
The forward lift bracket (item 6) and the forward backing plate (item 8) have five installation boltholes each one.
(g)Attach the forward lift brackets (item 6) to each of the lift arms (item 19 and 20). Use two cap screws (item 13) and two plain nuts (item 18) in each forward lift bracket (item 6).
(h)Use the ten cap screws (item 15) to attach the forward lift brackets (item 6) and the forward backing plates (item 8) to the flange of the LPT/TRF assembly.
(i)Position the pivot trunnions (item 22 and 23) in the forward slot of the lift arms (item 19 and 20).
* * * FOR ALL PIP 2
Figure 1015   (Sheet 1 ) Removal of the Bolts and LPT Brackets from the LPT Module Assembly/TRF Assembly Flange
* * * FOR ALL PIP 2
Figure 1015   (Sheet 2 ) Removal of the Bolts and LPT Brackets from the LPT Module Assembly/TRF Assembly Flange
* * * FOR ALL PIP 2
Figure 1015   (Sheet 3 ) Removal of the Bolts and LPT Brackets from the LPT module Assembly/TRF Assembly Flange
* * * FOR ALL PIP 2
Figure 1016   Installation of the CG Lift Fixture, 11C4266, to the TRF Assembly on the LPT Rotor/Stator Assembly
Subtask 72-00-04-430-141
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(19)Alternative Procedure Available. Lift the LPT module assembly from the 11C3506   LPT module transport/storage stand. Refer to Figure 1002.
Subtask 72-00-04-430-142
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(19).A.Alternative Procedure. Lift the LPT module assembly from the 11C3520   buildup stand. Refer to TASK 72-56-00-440-802 (72-56-00, ASSEMBLY 001 - CONFIGURATION 02) and Figure 1017.
Subtask 72-00-04-430-143
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(20)Alternative Procedure Available. Turn the LPT module assembly from the vertical position to the horizontal position with the 11C3165   strongback fixture and the 9C1147   VCG lift fixture. Refer to Figure 1018 and do as follows:
(a)Use the two lift hoists to rotate the LPT module to the horizontal position.
(b)Adjust the 9C1147   VCG lift fixture to correctly balance the LPT module assembly.
(c)Remove the overhead chain hoist from the 11C3165   strongback fixture.
Subtask 72-00-04-430-144
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(20).A.Alternative Procedure. Turn the LPT module assembly from the vertical position to the horizontal position with the 11C4266   CG lift fixture. Refer to Figure 1019 and do as follows:
(a)Prepare two cranes and two 9429M77   lift and turn fixtures modified for usage with tool 11C4266   CG lift fixture.
(b)Attach the two shackles of the first 9429M77   lift and turn fixture long side slings to the aft shackles (aft side of the LPT module) of the 11C4266   CG lift fixture located at the right and left lift arms (items 19 and 20).
(c)Lift the 9429M77   lift and turn fixture just the amount necessary to put the shackle to the lift position and put low tension on the sling to prevent a shift when turning the LPT module.
(d)Attach the two shackles of the second 9429M77   lift and turn fixture long side slings to the front shackles (front side of the LPT module) of the 11C4266   CG lift fixture located at the right and left lift arms (items 19 and 20).
(e)Lift the second 9429M77   lift and turn fixture to get the horizontal position of the LPT module.
* * * FOR ALL PIP 2
Figure 1017   (Sheet 1 ) Removal of the LPT Module Assembly from the Buildup Stand, 11C3520
* * * FOR ALL PIP 2
Figure 1017   (Sheet 2 ) Removal of the LPT Module Assembly from the Buildup Stand, 11C3520
Subtask 72-00-04-430-145
(21)Install the SPL free-running studs (studs) (35-020 , 72-00-02) (SIN 93520) on the LPT case (01-012 , 72-56-00) (SIN 935C1) forward flange. Refer to Figure 1020 and do as follows:
Subtask 72-00-04-640-035
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(a)Lubricate the stud threads that are installed into the LPT case with C02-058  lubricant. Use the minimum quantity of lubricant necessary for the assembly.
Subtask 72-00-04-430-146
(b)Install the studs (35-020 , 72-00-02) (SIN 93520) in the LPT case (01-012 , 72-56-00) (SIN 935C1) forward flange at 150 locations.
(c)Hand tighten the studs.
* * * FOR ALL PIP 2
Figure 1018   Lift and Rotation of the LPT Module Assembly to the Horizontal Position with the Strongback Fixture, 11C3165
* * * FOR ALL PIP 2
Figure 1019   Lift and Rotation of the LPT Module Assembly to the Horizontal Position with the CG Lift Fixture, 11C4266
* * * FOR ALL PIP 2
Figure 1020   Installation of the Studs on the LPT Case Forward Flange
Subtask 72-00-04-430-147
(22)Install the LPT module assembly on the 11C3426   LPT module dolly. Refer to Figure 1021 and do as follows:
CAUTION:
THE FLOOR LOCK ON THE 11C3426 LPT MODULE DOLLY MUST BE AGAINST THE FLOOR WHEN DOING ANY WORK WITH THE LPT MODULE ASSEMBLY TO PREVENT DAMAGE.
(a)Make sure that the floor locks (item 23) are against the floor. If not, adjust the floor locks against the floor.
(b)Make sure the shaft support posts (items 13 and 14) are in the vertical position and the ball-lock pins (item 19) are installed.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(c)Install the aft pad (item 48) and the base pad (item 50) on each side with the two cap screws (item 55).
(d)Move the forward case left support (item 51) and the forward case right support (item 52) until the stamped arrows, with the word "ENGINE", match with the letters "GENX-1B" stamped on the plate.
(e)Find the holes against the dolly base (item 45) and tighten with cap screw (item 33), nut (item 34), and flat washer (item 35).
(f)Remove the two ball-lock pins (item 19) that attach the LPT case adapter plate (item 11) to the dolly base (item 45). Remove the LPT case adapter plate (item 11).
(g)Remove the 12 nuts (item 10) from the LPT case adapter plate (item 11). If the nuts (item 10) are too tight, use a 7/16 inches wrench.
(h)Install the LPT case adapter plate (item 11) on the LPT studs (35-020 , 72-00-02) (SIN 93520). Secure it with nuts (item 10) at 12 locations. Use a 7/16 inches wrench.
CAUTION:
THE LPT MODULE ASSEMBLY CAN BE DAMAGED IF SHAFT SUPPORT POSTS ARE NOT INSTALLED PROPERLY.
(i)Lower the LPT module assembly in the dolly base (item 45) until the mid fan shaft assembly is in the shaft support post (item 13) and shaft support post (item 14). Attach it with two ball-lock pins (item 19).
(j)Use the support adjustment nuts (item 15) to adjust the height for the mid fan shaft.
* * * FOR ALL PIP 2
Figure 1021   (Sheet 1 ) Installation of the LPT Module Assembly onto the LPT Module Dolly, 11C3426
* * * FOR ALL PIP 2
Figure 1021   (Sheet 2 ) Installation of the LPT Module Assembly onto the LPT Module Dolly, 11C3426
* * * FOR ALL PIP 2
Figure 1021   (Sheet 3 ) Installation of the LPT Module Assembly onto the LPT Module Dolly, 11C3426
Subtask 72-00-04-430-148
CAUTION:
DO NOT CHILL OR COOL THE MID FAN SHAFT TO ASSEMBLE TO THE LPT CONE SHAFT. DAMAGE TO THE MID FAN SHAFT CAN OCCUR.
H.Install the mid fan shaft assembly to the LPT module assembly. Refer to Figure 1023 and do as follows:
* * * PRE SB   72-0357
(1)Install the seal ring (01-100 , 72-58-00) (SIN 810N5) on the center vent duct (01-020 , 72-58-00) (SIN 810A1). Refer to Figure 1022 and do as follows:
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THESE PRODUCTS.
(a)Lubricate the inner face of the seal ring with C02-019   engine oil or C02-023  engine oil.
(b)Lubricate the outer surface of the guide (item 2) of the 11C3625   seal pusher with C02-023  engine oil.
(c)Put the seal ring on the rear end of the guide (item 2). The open side of the seal ring must face forward.
(d)Carefully move the seal ring forward with the pusher (item 3) of the 11C3625   seal pusher.
(e)The seal ring is expanded outward as the pusher (item 3) moves forward. At the forward end of the guide (item 2), the seal ring will get into the seal groove of the center vent duct.
NOTE:
The seal ring slowly goes back to its initial size after it is released from the guide (item 2).
(f)Remove the guide (item 2) and the pusher (item 3) from the center vent duct.
(g)Install two halves of the stopper (item 4) of the 11C3625   seal pusher on the center vent duct.
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(h)Lubricate the inner face of the cover (item 5) of the 11C3625   seal pusher with C02-023  engine oil.
(i)Install the cover (item 5) on the seal ring.
(j)Keep the cover (item 5) in place for a minimum 15 minutes.
(k)Remove the cover (item 5) and stopper (item 4) from the center vent duct.
(l)Make sure that the seal ring goes back to its initial size. Manually push the seal ring radially. No movement is permitted.
* * * END PRE SB   72-0357
Subtask 72-00-04-430-165
* * * SB   72-0357
(1).A.Install the seal ring (01-100 , 72-58-00) (SIN 810N5) on the center vent duct (01-020B , 72-58-00) (SIN 810A1). Refer to Figure 1022A and do as follows:
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(a)Lubricate the inner face of the seal ring with C02-019   engine oil or C02-023  engine oil.
(b)Lubricate the outer surface of the guide (item 2) of the 11C3625   seal pusher with C02-023  engine oil.
(c)Put the seal ring on the rear end of the guide (item 2). The open side of the seal ring must face forward.
(d)Carefully move the seal ring forward with the pusher (item 3) of the 11C3625   seal pusher onto the center vent duct.
(e)The seal ring is expanded outward as the pusher (item 3) moves forward. At the forward end of the guide (item 2), the seal ring will get onto the center vent duct.
NOTE:
The seal ring slowly goes back to its initial size after it is released from the guide (item 2).
(f)Remove the guide (item 2) and the pusher (item 3) from the center vent duct.
(g)Put a glove on your hand, and move the seal ring with your finger to install it into the seal groove of the center vent duct.
(h)Install two halves of the stopper (item 4) of the 11C3625   seal pusher on the center vent duct.
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(i)Lubricate the inner face of the cover (item 5) of the 11C3625   seal pusher with C02-023  engine oil.
(j)Install the cover (item 5) over the seal ring.
(k)Keep the cover (item 5) in place for a minimum 15 minutes and let the installed seal ring go back to its initial size.
(l)Remove the cover (item 5) and stopper (item 4) from the center vent duct.
(m)Push the seal ring radially with your finger. Make sure that the seal ring does not move. The seal ring is back to its initial size when there is no movement.
* * * END SB   72-0357
* * * FOR ALL PIP 2
* * * PRE SB   72-0357
Figure 1022   (Sheet 1 ) Seal Pusher, 11C3625
* * * FOR ALL PIP 2
* * * PRE SB   72-0357
Figure 1022   (Sheet 2 ) Seal Pusher, 11C3625
* * * FOR ALL PIP 2
* * * SB   72-0357
Figure 1022A   (Sheet 1 ) Seal Pusher, 11C3625
* * * FOR ALL PIP 2
* * * SB   72-0357
Figure 1022A   (Sheet 2 ) Seal Pusher, 11C3625
Subtask 72-00-04-640-036
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF CONSUMABLE PRODUCTS.
(2)Clean all the mating surfaces of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) and the mid fan shaft assembly with C04-002  Stoddard solvent or C04-307  dykem remover.
(3)Clean the threads on the D-head LPT bolts (01-090 , 72-56-00) (SIN 93020) with C04-002  Stoddard solvent, C04-035   isopropyl alcohol, or a 50-50 blend of alcohol.
Subtask 72-00-04-430-149
(4)Attach the 11C3600   mid fan shaft lift fixture to the mid fan shaft. Refer to Figure 1024 and do as follows:
NOTE:
Before using this tool, make sure all parts of the 11C3600   mid fan shaft lift fixture are in a serviceable condition.
(a)Remove the slings (item 3) from the safety hooks (item 4).
(b)Attach the slings (item 3) at two locations to the mid fan shaft assembly. Double the sling straps around the fan shaft assembly.
(c)Attach an overhead hoist to the spreader bar (bar) (item 2) at two locations.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(d)Lift the bar (item 2) with an overhead hoist and attach the slings (item 3) to the safety hooks (item 4).
(e)Remove unwanted slack from the slings (item 3) with the overhead hoist.
(5)Prepare the 11C3605   mid fan shaft truck for the mid fan shaft assembly. Refer to Figure 1025 and do as follows:
CAUTION:
MAKE SURE THAT THE PLATES (ITEM 13) ARE FULLY AGAINST THE SHOP FLOOR. IF THE PLATES ARE NOT AGAINST THE FLOOR, THE MID FAN SHAFT TRUCK CAN MOVE AND CAUSE DAMAGE TO THE MID FAN SHAFT.
(a)Turn the handles (item 10) until the plates (item 13) are fully against the shop floor.
(b)Make sure that the post (item 9) is lowered. If necessary, lower the post (item 9) away from the mid fan shaft.
* * * FOR ALL PIP 2
Figure 1023   Installation of the Mid Fan Shaft on the LPT Cone Shaft
* * * FOR ALL PIP 2
Figure 1024   Installation of the Mid Fan Shaft Lift Fixture, 11C3600, to the Mid Fan Shaft Assembly
* * * FOR ALL PIP 2
Figure 1025   (Sheet 1 ) Mid Fan Shaft Truck, 11C3605
* * * FOR ALL PIP 2
Figure 1025   (Sheet 2 ) Mid Fan Shaft Truck, 11C3605
Subtask 72-00-04-430-150
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(6)Lift the mid fan shaft assembly from the 11C3605   mid fan shaft truck and put it in position on the 11C3426   LPT module dolly. Refer to Figure 1021.
(7)Remove the 11C3600   mid fan shaft lift fixture from the mid fan shaft.
(8)Attach the mid fan shaft to the LPT module assembly. Install the main shaft nuts (45-390 , 72-00-02) (SIN 93040) on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) D-head LPT bolts (01-090 , 72-56-00) (SIN 93020). Refer to Figure 1023 and do as follows:
(a)Align the L mark on the mid fan shaft with the H mark on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1).
(b)Move the mid fan shaft until it is against the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) and the boltholes are aligned.
(c)Start at the 12:00 o'clock position and put a number at the bolt locations, 1-38, FLA, on the LPT cone shaft. Use a C05-003  marking pen.
(d)Make sure the D-head LPT bolts (01-090 , 72-56-00) (SIN 93020) are properly seated on the aft side of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) flange.
Subtask 72-00-04-640-037
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(e)Apply C02-097  lubricant to the threads and washer surfaces of the slave nuts (item 7).
Subtask 72-00-04-430-151
(f)Install the slave nuts (item 7) of the 11C4565   torque adapter on the D-head LPT bolts (01-090 , 72-56-00) (SIN 93020) at the 12:00, 6:00, 3:00, and 9:00 o'clock positions in a four-point criss-cross pattern. Install a slave nut on the D-head LPT bolts at bolt positions 1, 3, 5, 7, 9, 11, 13, 15, 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, and 37. Refer to Figure 1026.
CAUTION:
INSTALL SLAVE NUTS ON ALL D-HEAD BOLTS TO ALIGN THEM IN THE FLANGE. IF THE D-HEAD BOLTS ARE NOT ALIGNED, THEY CAN BREAK WHEN YOU TORQUE THEM.
(g)Make sure the D-head bolts (01-090 , 72-56-00) (SIN 93032) are properly seated on the aft side of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) flange.
(h)Torque the slave nuts (item 7) in a criss-cross pattern to 50 lb in. (5.6 N.m) at the 12:00, 3:00, 6:00, and 9:00 o'clock positions.
* * * FOR ALL PIP 2
Figure 1026   Installation of the Main Shaft Nuts on the D-Head LPT Bolts
Subtask 72-00-04-640-038
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(i)Apply C02-097  lubricant to the threads and washer surfaces of the main shaft nuts (45-390 , 72-00-02) (SIN 93040). Use the minimum quantity of lubricant necessary for the assembly.
(j)Apply C02-097  lubricant to the threads of the D-head LPT bolts (01-090 , 72-56-00) (SIN 93020). Make sure that the threads are sufficiently lubricated.
Subtask 72-00-04-430-152
(k)Start at the 12:00 o'clock position, then move to the 6:00, 3:00, and 9:00 o'clock positions in a four-point criss-cross pattern. Install a new main shaft nut (45-390 , 72-00-02) (SIN 93040) on the D-head LPT bolts (01-090 , 72-56-00) (SIN 93020) at positions 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, and 38 as follows:
1Install new main shaft nuts on the D-head LPT bolts.
2Torque the main shaft nuts (45-390 , 72-00-02) (SIN 93040) to 40 to 50 lb ft (54 to 68 Nm).
3Continue in a four-point criss-cross pattern until all 19 D-head LPT bolts have a main shaft nut installed.
(l)Start at the 12:00 o'clock position, then move to the 6:00, 3:00, and 9:00 o'clock positions in a four-point criss-cross pattern. Remove the 19 slave nuts and install a main shaft nut (45-390 , 72-00-02) (SIN 93040) on the D-head LPT bolts (01-090 , 72-56-00) (SIN 93020) as follows:
1Remove the slave nuts (item 7) of the 11C4565   torque adapter from the D-head LPT bolts.
2Install new main shaft nuts on the D-head LPT bolts.
3Continue until all 19 slave nuts are replaced with a main shaft nut.
4Torque the main shaft nuts in a four-point criss-cross pattern to 40 to 50 lb ft (54 to 68 Nm).
5Torque the nuts to 40 to 50 lb ft (54 to 68 Nm) again, CW sequentially to make sure all nuts are torqued.
Subtask 72-00-04-430-153
I.Install the 11C4565   torque adapter on the mid fan shaft assembly as follows:
(1)Pull the ball-lock pin (item 18) of the 11C3426   LPT module dolly from the shaft support post (item 14) and lower the shaft support post forward. Refer to Figure 1021.
Subtask 72-00-04-430-154
CAUTION:
MAKE SURE THAT THE MID FAN SHAFT IS CLEAN IN THE AREA WHERE THE SHAFT PROTECTOR SLEEVE IS INSTALLED. MAKE SURE THAT THE INSIDE DIAMETER OF THE SHAFT PROTECTOR SLEEVE IS NOT DAMAGED AND THAT IT IS FREE OF IMBEDDED MATERIAL OR DAMAGE TO THE MID FAN SHAFT CAN OCCUR.
(2)Install the shaft protector sleeves (item 3) on the mid fan shaft. Refer to Figure 1027 and do as follows:
(a)Remove the capscrews (item 25) from the shaft protector sleeves (item 3).
(b)Put the shaft protector sleeves (item 3) on the mid fan shaft.
(c)Secure the shaft protector sleeves (item 3) with the capscrews (item 25).
(d)Use the calibrator (item 8) to put the shaft protector sleeves (item 3) at the correct distance from the mid fan shaft inner flange.
(e)Attach the shaft protector sleeves together with the capscrews (item 25) and tighten the capscrews to prevent movement of the sleeves.
(3)Install the 11C4565   torque adapter on the mid fan shaft on the shaft protector sleeves (item 3) as follows:
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
(a)Attach an overhead hoist to the hoist ring (item 19) on the 11C4565   torque adapter. The counterweight (item 9) will be at the 6:00 o'clock position.
(b)Carefully lift and put the anti-torque collar (item 36) on the mid fan shaft.
(c)Attach firmly the anti-torque collar (item 36) with the pin (item 29). Tighten the nut (item 20).
(d)Lower and remove the hoist from the hoist rings (item 19).
(e)Install the adapter (item 6) on the torque reaction system (item 42 or item 43) of the 9472M52   torque reaction fixture.
(4)Connect the 11C4565   torque adapter to the 9472M52   torque reaction fixture.
* * * FOR ALL PIP 2
Figure 1027   (Sheet 1 ) Installation of the Torque Adapter, 11C4565, on the Mid Fan Shaft Assembly
* * * FOR ALL PIP 2
Figure 1027   (Sheet 2 ) Installation of the Torque Adapter, 11C4565, on the Mid Fan Shaft Assembly
Subtask 72-00-04-430-155
J.Torque the main shaft nuts (45-390 , 72-00-02) (SIN 93040) with the 9472M52   torque reaction fixture as follows:
(1)Make sure that the 11C4565   torque adapter and 9472M52   torque reaction fixture are calibrated before final torque to the main shaft nuts is applied.
CAUTION:
MAKE SURE THAT THE FIXTURE REDUCER/SOCKET STAYS FULLY ENGAGED ON THE MAIN SHAFT NUT. IF THE REDUCER/SOCKET IS NOT FULLY ENGAGED, THE REDUCER/SOCKET CAN CRACK.
(2)Torque the main shaft nuts. Start at the No. 1 main shaft nut at the No. 1 position, then move to the No. 20 main shaft nut at the No. 2 position, and work in a four-point criss-cross pattern by the numbers on the torque record sheet. Refer to Figure 1028.
(3)Make sure that the adapter (item 6) of the 11C4565   torque adapter is fully engaged on the main shaft nut (45-390 , 72-00-02) (SIN 93040).
(4)Use the 9472M52   torque reaction fixture to torque the main shaft nuts (45-390 , 72-00-02) (SIN 93040) after they are torqued to 40 to 50 lb ft (54 to 68 Nm).
(5)Use the 11C4565   torque adapter to apply torque and get an angle of 68-72 degrees. The torque value must be 176 to 250 lb ft (239 to 339 Nm). If not, replace the main shaft nuts (45-390 , 72-00-02) (SIN 93040).
(6)Record the torque and the angle from the torque reaction system for the main shaft nut in the FINAL TORQUE SETTING column on the record sheet. Refer to Figure 1028.
(7)Use a C05-003  marking pen and put a line through the bolt number on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1).
(8)Move the torque reaction system (item 42 or item 43) forward and backward on the shaft protector sleeves until all the main shaft nuts are torqued in the correct sequence. Refer to Figure 1027 and Figure 1028.
* * * FOR ALL PIP 2
Figure 1028   Mid Fan Shaft Main Shaft Nuts Torque Record Sheet
Subtask 72-00-04-430-156
K.Use a 0.001 inch (0.03 mm) feeler stock as a no-go gage at a minimum of eight positions to make sure that the mid fan shaft assembly is against the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). Refer to Figure 1023.
Subtask 72-00-04-430-157
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
L.Remove the 11C4565   torque adapter and 9472M52   torque reaction fixture with an overhead hoist from the mid fan shaft assembly. Refer to Figure 1027.
Subtask 72-00-04-430-158
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
M.Remove the unwanted C02-097  lubricant from the main shaft nuts (45-390 , 72-00-02) (SIN 93040) and the D-head bolts (01-090 , 72-56-00) (SIN 93020) with C04-307  dykem remover.
Subtask 72-00-04-380-003
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
N.Apply a minimum of three coats of C03-039  coating to the bare surfaces around the main shaft nuts (45-390 , 72-00-02) (SIN 93040) on the forward face of the mid fan shaft assembly flange. Refer to TASK 70-43-05-380-005 (INORGANIC ALUMINUM PROTECTIVE COATING).
(1)Do not paint all of the fan shaft forward face. Apply paint only to those areas that are not painted. Do not let the paint touch the LPT disks, brush seals, or other adjacent hardware.
Subtask 72-00-04-430-159
O.Install the No. 4 bearing aft rotating seal (aft rotating seal) (35-380 , 72-00-02) (SIN 01406) on the mid fan shaft assembly. Refer to Figure 1029 and do as follows:
Subtask 72-00-04-640-039
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(1)Apply the C02-097  lubricant to the threads and washer surfaces of the bolts (35-390 , 72-00-02) (SIN 01423). Use the minimum quantity of lubricant necessary for the assembly.
Subtask 72-00-04-430-160
WARNING:
USE THERMAL GLOVES WHEN YOU MOVE OR TOUCH HOT OR COLD PARTS. HOT OR COLD PARTS CAN CAUSE INJURY.
(2)Increase the temperature of the rabbet on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) with a heat gun for 10 minutes.
(3)Install the aft rotating seal (35-380 , 72-00-02) (SIN 01406) on the mid fan shaft assembly.
(4)Install the bolts (35-390 , 72-00-02) (SIN 01423) through the aft rotating seal flange and the mid fan shaft flange with the bolthead forward.
(5)Let the temperature of the LPT cone shaft flange and the aft rotating seal decrease to room temperature.
(6)Tighten four or more of the bolts (35-390 , 72-00-02) (SIN 01423) at equally spaced locations to 85 lb in. (9.6 N.m).
(7)Torque the bolts (35-390 , 72-00-02) (SIN 01423) 180 degrees from each other in a criss-cross pattern to 106-124 lb in. (12.0-14.0 N.m).
(8)Torque the bolts (35-390 , 72-00-02) (SIN 01423) again 180 degrees from each other in a criss-cross pattern to 106-124 lb in. (12.0-14.0 N.m).
(9)After assembly, remove remaining lubricant with a clean cloth.
Subtask 72-00-04-430-161
P.Install the 11C3296   thread/spline protector on the threaded area of the mid fan shaft assembly. Refer to Figure 1025.
* * * FOR ALL PIP 2
Figure 1029   Installation of the Aft Rotating Seal to the Mid Fan Shaft Assembly
Subtask 72-00-04-430-162
Q.Prepare the A/O extension duct (extension duct) (45-270 , 72-00-02) (SIN 810A8) for installation as follows:
(1)Measure dimension D on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). Refer to Figure 1030 and do as follows:
(a)Measure from the aft side of the castellations of the LPT cone shaft to the aft side of the inner flange.
(b)Measure dimension D at four equally-spaced locations and record the minimum and the maximum dimensions. Dimension D must be between 1.6065-1.6163 inches (40.805-41.054 mm).
(2)Measure dimension J on the extension duct (45-270 , 72-00-02) (SIN 810A8) as follows:
(a)Measure the thickness of the extension duct aft outer rail. Refer to Figure 1031.
(b)Measure dimension J at four equally-spaced locations. Make a record of the minimum and maximum measurements. Dimension J must be between 0.3767-0.3862 inch (9.568-9.810 mm).
* * * FOR ALL PIP 2
Figure 1030   Measurement of Dimension D on the LPT Cone Shaft
* * * FOR ALL PIP 2
Figure 1031   (Sheet 1 ) Dimensional Inspection of the Extension Duct
* * * FOR ALL PIP 2
Figure 1031   (Sheet 2 ) Dimensional Inspection of the Extension Duct
Subtask 72-00-04-430-163
(3)Apply C10-021  tape to the aft end of the extension duct to protect the seal teeth.
CAUTION:
DAMAGE WILL OCCUR IF TOOLING IS NOT INSTALLED CORRECTLY WITH THE THREE TABS.
(4)Find the three tabs on the forward side of the aft flange of the extension duct (45-270 , 72-00-02) (SIN 810A8).
(5)Use a C05-003  marking pen to put marks on the aft side of the aft flange of the extension duct (45-270 , 72-00-02) (SIN 810A8) so the position of the tabs are visible when the extension tube is installed into the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1).
(6)Install the ring guide (item 13) of the 11C3328   install/remove tool on the studs of the No. 5 bearing aft flange. Attach with the plain nuts (item 26). Refer to Figure 1032.
(7)Align the top vertical mark on the 11C3328   install/remove tool with the top vertical reference from the engine.
(8)Install the housing (item 32) of the 11C3328   install/remove tool into the ring guide (item 13) and onto the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). Turn the housing CW ALF to engage the aft threads of the cone shaft.
(9)Center one of the white scribe lines with one of the cutouts on the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1).
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THESE PRODUCTS.
(10)Lubricate areas LA, LB, and LC of the extension duct with a light coat of C02-019  engine oil or C02-023  engine oil.
* * * FOR ALL PIP 2
Figure 1032   (Sheet 1 ) Installation of the Extension Duct with the Install/Remove Tool, 11C3328
* * * FOR ALL PIP 2
Figure 1032   (Sheet 2 ) Installation of the Extension Duct with the Install/Remove Tool, 11C3328
* * * FOR ALL PIP 2
Figure 1032   (Sheet 3 ) Installation of the Extension Duct with the 11C3328 Install/Remove Tool
* * * FOR ALL PIP 2
Figure 1032   (Sheet 4 ) Installation of the Extension Duct with the 11C3328 Install/Remove Tool
* * * FOR ALL PIP 2
Figure 1032   (Sheet 5 ) Installation of the Extension Duct with the Install/Remove Tool, 11C3328
Subtask 72-00-04-430-164
R.Install the extension duct (45-270 , 72-00-02) (SIN 810A8) into the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1) as follows:
(1)Assemble the 11C4662   horizontal guide fixture attaching the corresponding forward and aft caps as applicable for the configuration of the extension duct and FMS CVT tube installed. Refer to Figure 1032, Figure 1033, and Figure 1034.
(2)Assemble the 11C3328   install/remove tool. Refer to Figure 1032 and do as follows:
(a)Install the indicator tube (item 31) and engage the forward leg of the item with one of the three slots of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). If the aft leg of the indicator tube (item 31) interferes with the housing (item 32), remove it and use another cone shaft slot.
NOTE:
The aft leg can be inserted in three possible locations. A maximum of two can lead to interference with the housing (item 32).
(b)Attach the guide plate (item 33) to the housing (item 32) with cap screws (item 42) and flat washers (item 45).
(c)Remove the indicator tube (item 31).
(d)Insert the pusher tube (item 30) into the aft end of the extension duct and screw it onto the pusher tube cap (item 2) or pusher tube cap (item 3) of the 11C4662   horizontal guide fixture depending on the cap configuration needed.
(e)Lift the outer clamp tube (item 40) of the 11C3328   install/remove tool, locking outer tube (item 3), and pusher/puller tube (item 37) and move them forward of the pusher tube (item 30). Put the tabs at the forward end of the pusher/puller tube (item 37) through the internal slots in the aft end of the extension duct.
(f)Turn the pusher/puller tube (item 37) one-half tooth spacing and move the locking outer tube (item 3) forward. This will engage the two tabs on the forward end of the locking outer tube (item 3) between the corresponding slots in the extension duct.
(g)Tighten the outer clamp tube (item 40) CW against the aft face of extension duct outer rail.
(h)Align the tab position to mark the tab position cover (item 35) with tabs of the extension tube.
(i)Insert the guide cam (item 36) into the slot in the aft end of the tab position cover (item 35). Attach the guide cam (item 36) to the pusher/puller tube (item 37) with the cap screws (item 44) and flat washers (item 45).
(j)Remove the tab position cover (item 35).
(k)Install the extension duct into the bore of the LPT cone shaft (01-050 , 72-56-00) (SIN 930D1). Align the guide cam (item 36) with the guide plate (item 33). Refer to Figure 1032.
(l)Attach the hydraulic coupler assembly (item 22) to the hydraulic cylinder (item 21).
(m)Install the hydraulic cylinder (item 21) on the pusher tube (item 30) with the piston facing aft.
(n)Install the spacer (item 39) behind the hydraulic cylinder (item 21).
(o)Install the cylinder support (item 16) on the housing (item 32) with two ball-lock pins (item 19).
(p)Attach the hydraulic hand pump to the hydraulic coupler assembly (item 22) on the hydraulic cylinder (item 21). Fully close the piston.
WARNING:
BE CAREFUL WHEN YOU USE THE PUSHER/PULLER TO APPLY PRESSURE. MAKE SURE YOU DO NOT USE MORE THAN THE MAXIMUM HYDRAULIC PRESSURE. STAY AWAY FROM THE AREA BEHIND OR IN FRONT OF THE PUSHER/PULLER. A MALFUNCTION CAN CAUSE INJURY OR CAN KILL YOU.
CAUTION:
DO NOT USE MORE THAN 6000 PSI (41368 KPA) OF HYDRAULIC PRESSURE OR DAMAGE TO THE EXTENSION DUCT CAN OCCUR.
(q)Apply pump pressure until the extension duct is fully seated.
(r)Release the pressure from the hydraulic cylinder (item 21) until the piston is fully retracted.
(s)Disconnect the hydraulic hand pump from the hydraulic cylinder (item 21).
(t)Remove the ball-lock pins (item 19) at two locations and remove the cylinder support (item 16).
(u)Remove the hydraulic cylinder (item 21).
(v)Remove the guide plate (item 33).
(w)Remove the guide cam (item 36).
(x)Loosen the outer clamp tube (item 40).
(y)Pull the outer locking tube (item 3) and turn the pusher/puller tube (item 37) one-half tooth spacing until it moves out.
(z)Turn the housing (item 32) CCW and remove it.
(aa)Remove the plain nuts (item 26) at 20 locations and the guide ring (item 13) from the studs on the No. 5 bearing housing (01-050 , 72-57-00) (SIN 01501) aft flange.
(ab)Remove the C10-021  tape from the aft end of the extension duct.
(ac)Disconnect and remove the 11C4662   horizontal guide fixture from the 11C3328   install/remove tool.
(ad)Make sure to do a visual inspection of the center vent tube for telescoping, buckling, and/or other anomalies after installation of the extension duct. If there are discrepancies, contact Product Support Engineering for more details.
* * * FOR ALL PIP 2
Figure 1033   Illustration of the Assembly of the Horizontal Guide Fixture, 11C4662
* * * FOR ALL PIP 2
Figure 1034   Horizontal Guide Fixture, 11C4662, Installed in the Air Oil Extension Shaft and CVT within the Fan Mid Shaft
Subtask 72-00-04-220-034
S.Do a seating check of the extension duct (45-270 , 72-00-02) (SIN 810A8). Refer to Figure 1035 and do as follows:
(1)Measure the distance from the aft end of the castellations of the LPT cone shaft to the aft face of the aft outer rail of the extension duct.
(2)Measure dimension S at four equally-spaced locations. Record the minimum and maximum dimensions.
(3)Calculate dimension S as follows:
Dimension S = Dimension D - Dimension J
(4)Compare the calculated dimension S with the measured dimension S. The difference between the calculated and measured dimensions must be less than 0.002 inch (0.05 mm).
* * * FOR ALL PIP 2
Figure 1035   Seating Check of the Extension Duct