* * * FOR ALL
TASK 72-00-05-420-801
1 . General.
A.This procedure gives instructions to install the accessory gearbox (AGB) module on the propulsor assembly. The AGB module is assumed to be in the 11C3262   install/remove fixture, in the 9446M57   raise/lower fixture , and the 11C3265   bracket set . Refer to Figure 401.
•
AGB module (25-020 , 72-00-02) (SIN 00106)
•
AGB module (25-021 , 72-00-02) (SIN 00106) - SB 72-0161 (Propulsor Module - PIP 2 Configuration)
•
AGB module (25-022 , 72-00-02) (SIN 00106).
B.This procedure assumes that the propulsor assembly is in the horizontal position and supported by 11C3281   pedestals or the 11C3044   engine module adapter assembly.
NOTE:
Make sure that the shaft protector (03302) is assembled on the AGB before you install the AGB to the propulsor. Refer to 72-00-05-430-801 (72-00-05, Assembly 001) .
NOTE:
All end fittings on the tubes must be installed finger-tight. Then, all clamps and fastening hardware can be installed finger-tight. When a complete system is installed, all clamps and fastening hardware must be tightened to final assembly torque. Then, all tube end fittings can be tightened to final assembly torque.
C.Make sure that there are no foreign materials in the engine.
D.Make sure that the mating parts are serviceable and have no deterioration.
E.Make sure that the correct engine supports are in position at the engine and the assemblies when you do the maintenance.
F.Read this procedure and become familiar with the instructions and special tool usage before you install the AGB Module on the propulsor assembly.
G.The torque values given in this procedure are the actual torque to apply to the fastener. If a torque multiplier is used, do the necessary calculations to find the specified torque, the value that appears on the scale or dial of the torque wrench. Refer to TASK 70-51-00-400-004 (TIGHTENING PRACTICES AND TORQUE VALUES) .
H.Follow the instructions to safety parts with safety wire, safety cable, cotter pins, or tab washers. Refer to TASK 70-11-00-400-001 (FASTENER RETENTION PROCEDURES) .
2 . Tools, Equipment, and Materials.
NOTE:
You can use equivalent alternatives for tools, equipment, and consumable materials.
A.Tools and Equipment.
(1)Special Tools.
 
Tool No.
Description
 
9C1173G02
Deleted
 
9C2532G01
Fixture, Raise/Lower - Accessory Gearbox Module (raise/lower fixture)
NOTE:
Tool 9C2532G01 is an alternative to 9446M57P03.
NOTE:
Tool 9C2532G01 is an alternative to 11C4665G01. Used when the engine is reworked in pedestals located on the fan frame.
NOTE:
Cancelled tool 9C1173G02 can be reworked into 9C2532G01.
 
11C3039G02
Bracket Set - Forward Propulsor, Ground Handling and Shipping (bracket set)
NOTE:
Tool 11C3039G02 is alternative to 11C4430G02.
 
11C3044G01
Adapter Assembly, Overhead Support - Engine Modules (engine module adapter assembly)
 
11C3262G04
Install/Remove Accessory Gearbox Module Fixture (install/remove fixture)
NOTE:
This tool is used only with tool 9446M57P03 or 9C1173G02.
 
11C3265G02
Bracket Set, Support/Lift Accessory Gearbox Module (bracket set)
 
11C3281G01
Bracket Set, Support - Main Engine (pedestals)
 
11C3281G02
Bracket Set, Support - Main Engine (pedestals)
 
11C3281G03
Bracket Set, Support - Main Engine (pedestals)
 
11C3281G04
Bracket Set, Support - Main Engine (pedestals)
 
11C3281G05
Bracket Set, Support - Main Engine (pedestals)
 
11C3295G01
Adapter, Locking AGB, TGB (locking adapter) Alternate: 9C1194G02 Locking Adapter
 
11C3990G01
Tool Set, Carbon Seal and Mating Ring Replacement Crank Port AGBX (tool set)
 
11C4430G02
Bracket Set - Forward Propulsor, Ground Handling and Shipping (bracket set)
NOTE:
Tool 11C4430G02 is alternative to 11C3039G02.
 
11C4664P01
Fixture, Raise/Lower - Accessory Gearbox Module Fixture (raise/lower fixture)
NOTE:
This tool is used only with tool 11C4665G01 and when the engine is supported with the fan frame pedestals.
 
11C4665G01
Install/Remove Accessory Gearbox Module Fixture (install/remove fixture)
NOTE:
This tool is used only with tool 11C4664P01.
 
9446M57P03
Fixture, Raise/Lower - General Purpose (raise/lower fixture) (recommended)
NOTE:
This tool is not applicable for use when the engine is reworked on the fan frame pedestals.
(2)Standard Tools and Equipment.
 
Description
Manufacturer
 
Dial Torque Wrench 0-100 lb ft. (0-150 N.m)
Locally purchased
 
Nylon drift
Locally purchased
(3)Locally Manufactured Tools. None.
B.Consumable Materials.
 
Code No.
Description
 
C02-008
Petroleum Jelly, VV-P-236 (petroleum jelly)
 
C02-019
Oil, Engine Lubricating (GE SPEC. D50TF1) (engine oil)
 
C02-023
Oil, Engine Lubricating (MIL-PRF-23699) (engine oil)
 
C02-033
Petrolatum, Soft (petrolatum)
 
C02-058
Compound, Thread Lubricating (lubricant)
 
C02-060
Anti-Seize and Lubricating Lithium Base Compound (anti-seize compound)
 
C04-035
Solvent, General (isopropyl alcohol)
 
C10-071
Safety Wire, 0.020 or 0.032 in. dia. (safety wire)
 
C10-143
Safety Cable Assembly (321 Stainless Steel AS 4536, AS 3510) (safety cable)
C.Referenced Procedures.
 
ATA No.
Description
 
70-11-00
Fastener Retention Procedures
 
70-51-00
Tightening Practices and Torque Values
 
72-00-05
Assembly 001
D.Expendable Parts.
 
CSN
Description
 
05-030 , 73-11-40
Preformed Packing
 
05-050 , 73-11-40
Gasket
 
15-090 , 73-11-40
Gasket
 
15-120 , 73-11-40
Preformed Packing
 
15-150 , 73-11-40
Gasket
 
20-060 , 73-11-40
Gasket
 
25-030 , 73-11-40
Gasket
 
30-030 , 73-11-40
Gasket
 
01-040 , 73-11-41
Gasket
 
10-030 , 79-22-10
Gasket
 
10-210 , 79-22-10
Gasket
 
05-030 , 79-22-20
Gasket
 
05-050 , 79-22-20
Gasket
 
05-130 , 79-22-20
Gasket
 
05-140 , 79-22-20
Gasket
 
10-020 , 79-22-20
Gasket
 
10-040 , 79-22-20
Gasket
* * * FOR ALL
Figure 401   Installation of the AGB Module on the Install/Remove Fixture, 11C3262
3 . Procedure.
Subtask 72-00-05-420-024
A.Install the horizontal drive shaft (drive shaft) (25-070 , 72-00-02) (SIN 03301) into the horizontal shaft protector (shaft protector) (01-020) (SIN 03302) on the AGB module. Refer to Figure 402 and do as follows:
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(1)Apply the C02-019  engine oil or C02-023  engine oil to the splines of the drive shaft.
(2)Install the aft end of the drive shaft through the shaft protector and into the bore on the forward face of the AGB module.
(3)Align the splines of the drive shaft with the spline on the AGB module.
(4)Use a nylon drift and a hammer to hit the forward face of the drive shaft to engage the drive shaft splines through the oil dam seal in the AGB module.
(5)Install the drive shaft as far as possible into the AGB module.
* * * FOR ALL
Figure 402   Installation of the Drive Shaft on the AGB Module
Subtask 72-00-05-420-026
B.Install the left side inboard axial link assembly (link) (03805) to the fan hub frame assembly as follows. Refer to Figure 403.
(1)Apply C02-060  anti-seize compound to the thread, washer face, and shank of the bolt (03827).
(2)Apply C02-060  anti-seize compound to the threads and washer face of the nut (03842).
(3)Install the forward end of the link to the bracket (03814) on the fan hub frame with the bolt (03827), washer (03832), and nut (03842). Make sure that the bolt head points to the 9:00 o'clock position of the fan hub frame.
(4)Torque the nut (03842) to 552-648 lb in. (62.4-73.2 N.m).
(5)Secure the aft end of the link to the fan hub frame with a plastic tie wrap to prevent interference during the installation of the AGB module.
* * * FOR ALL
Figure 403   Installation of the Axial Link Assembly to the Fan Hub Frame
Subtask 72-00-05-420-001
C.Install the AGB module to the propulsor assembly mounts. Refer to Figure 401 and do as follows:
NOTE:
Tool 9C2532   raise/lower fixture is an alternative to tool 9446M57   raise/lower fixture.
NOTE:
When the engine is reworked supported with the pedestals of the fan frame, the 11C4664   raise/lower fixture must be used because of the space constraints. Also, the 11C4665   install/remove fixture must be used instead of the 11C3262   install/remove fixture when the 11C4664   raise/lower fixture is used.
(1)Put the 9446M57   raise/lower fixture below the 11C3262   install/remove fixture. If necessary, adjust the leveling screws (item 4) on the 11C3262   install/remove fixture until the fixture is supported by the 9446M57   raise/lower fixture evenly.
WARNING:
ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
CAUTION:
USE EXTREME CARE WHEN YOU MOVE THE AGB MODULE INTO POSITION ON THE ENGINE PROPULSOR ASSEMBLY. MAKE SURE THAT THE AGB DOES NOT HIT THE ENGINE PROPULSOR ASSEMBLY AND CAUSE DAMAGE.
(2)Lift the 9446M57   raise/lower fixture until the 11C3262   install/remove fixture is off the floor.
(3)Use the 9446M57   raise/lower fixture to lift or lower the AGB module in position under the engine.
(4)Use the leveling screws (item 4) on the 11C3262   install/remove fixture for final adjustments.
(5)Align the links on the propulsor assembly with the clevises on the AGB module. If necessary adjust the position to get correct alignment.
(6)Apply C02-058  lubricant to the threads and washer face of the bolts (03822).
(7)Apply C02-060  anti-seize compound to the shank of the vertical links (03825, 0382C).
(8)Install the vertical link (0382C) to the left side of the engine at the left side vertical link (03801). Refer to Figure 404.
(9)Install the bolt (03822) into the vertical link (0382C) hand-tight.
(10)Install the vertical link (03825) to the right side of the engine at the right side vertical link (03802).
(11)Install the bolt (03822) into the vertical link (03825) hand-tight.
(12)Torque the bolts (25-130 , 72-00-02) (SIN 03822) to 106 to 124 lb. in. (12.0 to 14.0 Nm).
* * * FOR ALL
Figure 404   (Sheet 1 ) Installation of the AGB Link Assemblies
* * * FOR ALL
* * * PRE SB   72-0006
Figure 404   (Sheet 2 ) Installation of the AGB Link Assemblies
* * * FOR ALL
* * * SB   72-0006
Figure 404   (Sheet 3 ) Installation of the AGB Link Assemblies
* * * FOR ALL
Figure 404   (Sheet 4 ) Installation of the AGB Link Assemblies
Subtask 72-00-05-420-004
D.Install the AGB horizontal links as follows. Refer to Figure 404.
(1)Install the left side inboard axial link assembly (03805) as follows:
(a)Apply C02-060  anti-seize compound to the threads, washer face, and shank of the bolt (03829).
(b)Remove the plastic tie wrap (or equivalent) from the aft end of the axial link assembly (03805) and the fan hub frame. Refer to Figure 403.
(c)Attach the axial link assembly (25-120 , 72-00-02) (SIN 03805) at the 6:30 o'clock position to the clevis on the AGB module with the bolt (25-110 , 72-00-02) (SIN 03829), washer (25-420 , 72-00-02) (SIN 03830), and nut (25-030 , 72-00-02) (SIN 03842). Make sure that the bolthead is up and pointed to the 9:00 o'clock position.
(d)Torque the nuts (03842) to 552-648 lb in. (62.4-73.2 N.m).
WARNING:
ISOPROPYL ALCOHOL IS TOXIC AND FLAMMABLE. USE PERSONAL PROTECTION EQUIPMENT. USE IN A WELL-VENTILATED AREA.
(e)Clean excess C02-060  anti-seize compound off axial link assembly with C04-035   isopropyl alcohol.
(2)Install the left side outboard axial link assembly (03804) as follows:
(a)Apply C02-060  anti-seize compound to the threads, washer face, and shank of the bolts (03823, 03827) and the threads and washer face of the nuts (03842).
(b)Install the axial link assembly (03804) at the 7:30 o'clock position between the bracket (03814) on the fan frame and the clevis on the AGB module.
(c)Attach the forward end of the axial link with the bolt (03827), washer (03832) and the nut (03842) to the fan frame. Make sure that the bolt head is up and pointed to the 9:00 o'clock position.
(d)Attach the aft end of the axial link with the bolt (03823), washer (03832), and the nut (03842) to the AGB module. Make sure that the bolt head is up and pointed to the 9:00 o'clock position.
(e)Torque the nuts (03842) to 552-648 lb in. (62.4-73.2 N.m).
WARNING:
ISOPROPYL ALCOHOL IS TOXIC AND FLAMMABLE. USE PERSONAL PROTECTION EQUIPMENT. USE IN A WELL-VENTILATED AREA.
(f)Clean excess C02-060  anti-seize compound off the axial link assembly with C04-035   isopropyl alcohol.
(3)Install the right side outboard axial link assembly (03804) as follows:
(a)Apply C02-060  anti-seize compound to the threads, washer face, and shank of the bolt (03823, 03827) and the threads and washer face of the nuts (03842).
(b)Install the axial link assembly (03804) at the 4:30 o'clock position between the bracket (03814) on the fan frame and the clevis on the AGB module.
(c)Attach the forward end of the axial link with the bolt (03827), washer (03832), and the nut (03842) to fan frame. Make sure that the bolt head is up and pointed to the 3:00 o'clock position.
(d)Attach the aft end of the axial link with the bolt (03823), washer (03832) and the nut (03842) to the AGB. Make sure that the bolt head is up and pointed to the 3:00 o'clock position.
(e)Torque the nuts (03842) to 552-648 lb in. (62.4-73.2 N.m).
WARNING:
ISOPROPYL ALCOHOL IS TOXIC AND FLAMMABLE. USE PERSONA; PROTECTION EQUIPMENT. USE IN A WELL VENTILATED AREA.
(f)Clean excess C02-060  anti-seize compound off the axial link assembly with C04-035   isopropyl alcohol.
Subtask 72-00-05-420-006
E.Remove the 11C3265   bracket set and 11C3262   install/remove fixture from the AGB module. Refer to Figure 401 and do as follows:
(1)Remove the left and right side ball lock pins (item 8) of the 11C3265   bracket set from the frame (item 15) of the 11C3262   install/remove fixture.
(2)Lower the 9446M57   raise/lower fixture and the 11C3262   install/remove fixture and move away from the engine.
(3)Remove the screws (item 5) and the washers (item 13) of the 11C3265   bracket set from the AGB module.
(4)Remove the 11C3265   bracket set.
Subtask 72-00-05-420-007
F.Attach the horizontal drive shaft (drive shaft) (25-070 , 72-00-02) (SIN 03301) to the transfer gearbox assembly (TGB) (01-010 , 72-25-00) (SIN 03200) as follows. Refer to Figure 402 and Figure 405.
(1)Install the drive shaft to the TGB as follows:
CAUTION:
USE CARE WHEN YOU REMOVE THE HAND CRANK COVER (COVER) (038AF) TO AVOID DAMAGE TO THE COVER AND THE SEALING SURFACES.
(a)Remove the four self-locking nuts (01-250 , 72-64-00) (SIN 038W0) that attach the cover (01-260 , 72-64-00) (SIN 038AF) to the forward face of the AGB module. Use nylon pry (item 7) of 11C3990   tool set to remove the cover.
CAUTION:
TURN THE CORE ROTOR IN A CW DIRECTION (ALF) ONLY. TO TURN THE CORE ROTOR CW, TURN THE MOTORING PAD GEARSHAFT CCW AS VIEWED FACING THE MOTORING PAD.
(b)Use a 1/2 inch drive extension inserted into the motoring pad and 1/2 inch drive ratchet, turn as necessary to align the splines of the drive shaft and the TGB.
(c)When splines of the AGB module and the TGB are aligned, engage the drive shaft into the TGB as far as possible by hand.
(d)Use a nylon drift and a hammer to hit the aft face of the drive shaft to engage the drive shaft splines through the oil dam seal in the TGB.
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(e)Apply C02-019  engine oil or C02-023  engine oil to the lead in chamfer on the TGB.
CAUTION:
MAKE SURE THAT THE PREFORMED PACKINGS (03350, 03551) ON THE DRIVE SHAFT ARE CORRECTLY LUBRICATED WITH ENGINE OIL TO PREVENT DAMAGE. IT IS EASY TO ROLL, PINCH, NICK, OR CUT THE PREFORMED PACKINGS (03350, 03551) WHEN YOU MOVE THE SHAFT PROTECTOR IN AND OUT OF THE AGB. BE CAREFUL NOT TO CAUSE DAMAGE TO THE PREFORMED PACKINGS (03350, 03351).
(f)Use steady, even pressure while you twist the shaft protector (03302), and move the shaft protector forward until mated with the flange of the TGB housing.
(g)Move the retaining ring (03391) forward and align the boltholes with the flange on the TGB housing.
(h)Apply C02-058  lubricant to the threads and washer faces of the bolts (25-060 , 72-00-02) (SIN 03320) or (25-061 , 72-00-02) (SIN 03320).
(i)Attach the shaft protector (01-020) (SIN 03302) and the retaining ring (01-030) (SIN 03391) to the TGB with the bolts (25-060 , 72-00-02) (SIN 03320) or (25-061 , 72-00-02) (SIN 03320).
(j)Torque the bolts (25-060 , 72-00-02) (SIN 03320) or (25-061 , 72-00-02) (SIN 03320) to 106-124 lb in. (12.0-14.0 Nm).
(k)Make sure that the preformed packing (01-040) (SIN 03350) is seated correctly by trying to install a 0.010 inch (0.25 mm) feeler gauge between the horizontal shaft protector and the shaft bore on the AGB housing as follows:
1If the feeler gauge moves freely into the bore at any location, the preformed packing is damaged or not seated correctly and must be replaced.
2If the feeler gauge does not move freely into the bore at any location, the preformed packing is seated correctly.
(2)Make sure that the drive shaft is correctly installed as follows:
CAUTION:
TURN THE CORE ROTOR IN A CW DIRECTION (ALF) ONLY TO PREVENT DAMAGE. TO TURN THE CORE ROTOR CW, TURN THE MOTORING PAD GEARSHAFT CCW AS VIEWED FACING THE MOTORING PAD.
(a)Use a 1/2 inch drive extension inserted into the motoring pad and a 0-100 lb ft. (0-150 N.m) dial torque wrench, turn the core rotor CW while you listen for unusual noises.
NOTE:
A ratcheting noise in the area of the alternator (PMA) (65301) is normal.
(b)Make sure that the core rotor can be turned independently of the fan/LPT rotor.
(c)If more than 50 lb ft. (60 N.m) of torque is needed to turn the core rotor, contact the Assembly Engineer or Supervisor.
(d)Remove the 1/2 inch drive extension and dial torque wrench.
(e)Install the cover on the motoring pad with the self-locking nuts (038W0). Install the self-locking nuts in a criss-cross pattern.
(f)Torque the self-locking nuts (038W0) to 57-67 lb in. (6.4-7.6 N.m).
* * * FOR ALL
Figure 405   (Sheet 1 ) Installation of the Drive Shaft
* * * FOR ALL
Figure 405   (Sheet 2 ) Installation of the Drive Shaft
Subtask 72-00-05-420-009
G.Attach the AGB lubrication system hoses and tubes as follows. Refer to Figure 406.
(1)Find the TGB (01-010 , 72-25-00) (SIN 03200) at the 6:00 o'clock position on the AGB module, forward looking aft (FLA).
Subtask 72-00-05-420-036
* * * PRE SB   79-0014( Non-Optimized VFSG Cooling System )
(2)Attach the upper VFSG oil manifold (30-030 , 79-22-10) (SIN 99007) to the B-nuts on the oil tube hose (30-090 , 79-22-10) (SIN 5210J), VFSG oil tube (30-100 , 79-22-10) (SIN 5210B), and VFSG oil tube hoses (30-110 , 79-22-10) (SIN 5210U) and (30-120 , 79-22-10) (SIN 5210K).
* * * END PRE SB   79-0014
Subtask 72-00-05-420-037
* * * SB   79-0014( Optimized VFSG Cooling System )
(2).A.Attach the upper VFSG oil manifold (30-030 , 79-22-10) (SIN 99007) to the B-nuts on the oil VFSG return tube (30-290 , 79-22-10) (SIN 5210T), VFSG oil tube hose (30-120 , 79-22-10) (SIN 5210K), and VFSG oil tubes (30-100 , 79-22-10) (SIN 5210B) and (30-310 , 79-22-10) (SIN 5210Y).
* * * END SB   79-0014
Subtask 72-00-05-420-038
(3)Torque the B-nuts to 662-778 lb in. (74.8-87.9 N.m).
(4)Attach the transfer gear box (TGB) scavenge tube (05-070 , 79-22-20) (SIN 45002) to the lube and scavenge pump (lube unit) (01-010 , 79-21-10) (SIN 40400) with the B-nut at the forward side of the AGB at the 6:00 o'clock position. Hand tighten the B-nut.
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER'S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THESE PRODUCTS.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(5)Apply C02-019  engine oil or C02-023  engine oil to the gasket (05-130 , 79-22-20) (SIN 45050) and C02-058  lubricant to the bolts (05-120 , 79-22-20) (SIN 45020) or (05-121 , 79-22-20) (SIN 45020).
(6)Attach the TGB scavenge tube (45001) to the TGB scavenge tube (45002) with the B-nut.
(7)Attach the TGB scavenge tube (05-080 , 79-22-20) (SIN 45001) to the aft side of the TGB (01-010 , 72-25-00) (SIN 03200) with the gasket (05-130 , 79-22-20) (SIN 45050) and bolts (05-120 , 79-22-20) (SIN 45020) or (05-121 , 79-22-20) (SIN 45020) hand-tight.
(8)Attach the TGB scavenge tube (45001) to the AGB module with the loop clamps (45080) and bolts (45021) hand-tight.
(9)Triple torque the B-nuts that attach the TGB scavenge tube (05-080 , 79-22-20) (SIN 45001) to the TGB scavenge tube (05-070 , 79-22-20) (SIN 45002), and the TGB scavenge tube (05-070 , 79-22-20) (SIN 45002) to the AGB module to 78-92 lb ft (106-125 N.m). Refer to TASK 70-51-00-400-004 (TIGHTENING PRACTICES AND TORQUE VALUES).
(10)Torque the four bolts (05-120 , 79-22-20) (SIN 45020) or (05-121 , 79-22-20) (SIN 45020) at the TGB to 51-59 lb in. (5.8-6.7 N.m) in a criss-cross pattern.
(11)Torque the three bolts (45021) for the loop clamps (45080) to 32-38 lb in. (3.6-4.3 N.m).
Subtask 72-00-05-420-039
* * * PRE SB   79-0018( MFOHX without Indicating Capability )
(12)Attach the tube hose (oil supply tube/hose) (10-010 , 79-22-10) (SIN 44800) to the fuel/oil heat exchanger (01-010 , 79-21-00) (SIN 40700) as follows:
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THESE PRODUCTS.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(a)Apply C02-019  engine oil or C02-023  engine oil to the flange seal gasket (gasket) (10-030 , 79-22-10) (SIN 44851) and bolts (10-020 , 79-22-10) (SIN 44824).
(b)Attach the oil supply tube/hose (10-010 , 79-22-10) (SIN 44800) at the fuel/oil heat exchanger with the gasket (10-030 , 79-22-10) (SIN 44851) and the bolts (10-020 , 79-22-10) (SIN 44824) to the small port outboard with the OIL OUT mark.
* * * END PRE SB   79-0018
Subtask 72-00-05-420-040
* * * SB   79-0018( MFOHX with Indicating Capability )
(12).A.Attach the oil supply tube/hose (10-010 , 79-22-10) (SIN 44800) to the fuel/oil heat exchanger (01-011 , 79-21-00) (SIN 40700) or (01-012 , 79-21-00) (SIN 40700) or (01-013 , 79-21-00) (SIN 40700) or (01-014 , 79-21-00) (SIN 40700) as follows:
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THESE PRODUCTS.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(a)Apply C02-019  engine oil or C02-023  engine oil to the gasket (10-030 , 79-22-10) (SIN 44851) and bolts (10-021 , 79-22-10) (SIN 44824).
(b)Attach the oil supply tube/hose (10-010 , 79-22-10) (SIN 44800) at the fuel/oil heat exchanger with the bracket (10-430 , 79-22-10) (SIN 5901D), the gasket (10-030 , 79-22-10) (SIN 44851), and the bolts (10-021 , 79-22-10) (SIN 44824) to the small port outboard with the OIL OUT mark.
* * * END SB   79-0018
Subtask 72-00-05-420-041
(13)Attach the oil supply tube/hose to the support bracket (25-465 , 72-00-02) (SIN 44811) with the P-clamp (10-050 , 79-22-10) (SIN 44881) and bolts (10-040 , 79-22-10) (SIN 44826) on the forward side of the AGB module.
(14)Keep the protective cap on the other end of the oil supply tube/hose at this time.
(15)Torque the four bolts (10-020 , 79-22-10) (SIN 44824) to 106-124 lb in. (12.0-14.0 N.m).
(16)Torque the two bolts (10-040 , 79-22-10) (SIN 44826) to 60-70 lb in. (6.8-7.9 N.m).
(17)Attach the oil supply tube (15-040 , 79-22-10) (SIN 44100) to the aft side of the TGB (01-010 , 72-25-00) (SIN 03200) with the B-nut. Torque the B-nut to 262-308 lb in. (29.6-34.8 N.m).
(18)Attach the oil supply tube (15-040 , 79-22-10) (SIN 44100) to the oil supply tube (10-240 , 79-22-10) (SIN 44401) with the B-nut. Torque the B-nut to 262-308 lb in. (29.6-34.8 N.m).
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
CLEAN ALL SPILLS IMMEDIATELY.
(19)Apply C02-019  engine oil or C02-023  engine oil to the gasket (05-030 , 79-22-20) (SIN 45150).
(20)Attach the A sump scavenge tube (05-020 , 79-22-20) (SIN 45101) to the lube unit (01-010 , 79-21-10) (SIN 40400) with the gasket (05-030 , 79-22-20) (SIN 45150) and bolts (05-010 , 79-22-20) (SIN 45121) hand-tight.
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(21)Apply C02-019  engine oil or C02-023  engine oil to the gaskets (05-050 , 79-22-20) (SIN 45151) and (05-140 , 79-22-20) (SIN 45152).
(22)Attach the A sump scavenge tube (05-060 , 79-22-20) (SIN 45100) to the A sump scavenge tube (05-020 , 79-22-20) (SIN 45101) with the gasket (05-050 , 79-22-20) (SIN 45151) and bolts (05-040 , 79-22-20) (SIN 45120) hand-tight.
(23)Attach the A sump scavenge tube to the oil scavenge tube (05-160 , 79-22-20) (SIN 451A1) on the fan frame with the gasket (05-140 , 79-22-20) (SIN 45152) and the bolts (05-180 , 79-22-20) (SIN 45123) hand-tight.
(24)Attach the A sump scavenge tube to the AGB module with the bracket (01-060) (SIN 45010) and bolt (05-110 , 79-22-20) (SIN 45122) hand-tight.
(25)Torque the four bolts (05-010 , 79-22-20) (SIN 45121) where the A sump scavenge tube (05-020 , 79-22-20) (SIN 45101) is connected to the lube unit (01-010 , 79-21-10) (SIN 40400) to 106-124 lb in. (12.0-14.0 N.m) in a criss-cross pattern.
(26)Torque the three bolts (05-040 , 79-22-20) (SIN 45120) to 106-124 lb-in. (12.0-14.0 N.m) in a criss-cross pattern.
(27)Torque the four bolts (05-180 , 79-22-20) (SIN 45123) to 106-124 lb-in. (12.0-14.0 N.m) in a criss-cross pattern.
(28)Torque the bolt (05-110 , 79-22-20) (SIN 45122) at the bracket (01-060) (SIN 45010) to 106-124 lb in. (12.0-14.0 N.m).
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(29)Apply C02-019  engine oil or C02-023  engine oil to the gasket (10-040 , 79-22-20) (SIN 45251).
(30)Attach the oil scavenge tube and hose (10-060 , 79-22-20) (SIN 45202) to the aft side of the AGB module with the gasket (10-040 , 79-22-20) (SIN 45251) and bolts (10-030 , 79-22-20) (SIN 45224) hand-tight.
(31)Torque the four bolts (10-030 , 79-22-20) (SIN 45224) where the oil scavenge tube and hose (10-060 , 79-22-20) (SIN 45202) is connected to the AGB module to 51 to 59 lb in. (5.8 to 6.7 Nm) in a criss-cross pattern.
(32)Attach the tube hose (44501) with the B-nut to the oil supply tube (44401).
(33)Attach the oil supply tube and hose (tube hose) (15-030 , 79-22-10) (SIN 44501) with the B-nuts to the air/oil nozzle (10-040 , 72-64-00) (SIN 038D2) and housing on the AGB module as follows:
(a)If necessary, remove the safety wire to help the use of a back-up wrench when you apply torque to the B-nuts of the tube hose (15-030 , 79-22-10) (SIN 44501).
(b)If you removed the safety wire, replace the safety wire after the installation of the tube hose (15-030 , 79-22-10) (SIN 44501).
(34)Torque the B-nuts on the tube hose (44501) to 460-540 lb in. (52.0-61.0 N.m).
(35)Attach the tube hose (44501) to the drain support brackets (37010, 37011) with the bolts (44520) and the loop clamps (44580).
(36)Torque the bolts (44520) to 32-38 lb in. (3.6-4.3 N.m).
(37)Deleted.
(38)Safety the TGB scavenge tube (05-070 , 79-22-20) (SIN 45002) B-nut and the TGB scavenge tube (05-080 , 79-22-20) (SIN 45001) B-nut with C10-071  safety wire or C10-143  safety cable. Refer to Figure 406.
(39)Install the bracket (10-170 , 79-22-10) (SIN 37311) to the flange of the oil supply tube and hose (10-150 , 79-22-10) (SIN 44004) at the lube unit (01-010 , 79-21-10) (SIN 40400).
Subtask 72-00-05-420-029
* * * SB   72-0059( Machine Bolts Lubrication )
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE, AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. UTILIZE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF CONTACT OCCURS, FLUSH AFFECTED AREAS WITH WATER.
(40)Apply C02-023  engine oil to the threads and friction surfaces of the machine bolts (44025). Refer to Figure 406.
NOTE:
PRE SB 72-0059 does not require lubrication of bolts.
* * * END SB   72-0059
Subtask 72-00-05-420-030
(41)Attach the oil supply tube and hose (10-150 , 79-22-10) (SIN 44004) with the bracket (10-170 , 79-22-10) (SIN 37311), gasket (10-210 , 79-22-10) (SIN 44055), and bolt (10-160 , 79-22-10) (SIN 44025) to the lube unit (01-010 , 79-21-10) (SIN 40400). Torque the bolts (10-160 , 79-22-10) (SIN 44025) to 106-124 lb in. (12.0-14.0 N.m) in a criss-cross pattern.
(42)Keep the protective cap on the other end of the oil supply tube and hose (44004) at this time.
WARNING:
ENGINE OIL IS TOXIC AND FLAMMABLE. USE PERSONAL PROTECTION EQUIPMENT. USE IN A WELL-VENTILATED AREA.
(43)Apply C02-019  engine oil or C02-023  engine oil to the gasket (10-020 , 79-22-20) (SIN 45450).
(44)Connect the oil tube hose (10-050 , 79-22-20) (SIN 45401) to the left side, aft looking forward (ALF) of the AGB module with the gasket (10-020 , 79-22-20) (SIN 45450) and bolts (10-010 , 79-22-20) (SIN 45423). Torque the bolts to 51 to 59 lb in. (5.8 to 6.7 Nm).
Subtask 72-00-05-440-003
* * * SB   72-0083( Engines with Core Water Wash Kit )
H.Install the core wash tube (10-010 , 71-00-01) (SIN 78001) between the lower bifurcation assembly and the core wash manifold (10-020 , 71-00-01) (SIN 78002) as follows. Refer to Figure 406.
NOTE:
PRE service bulletin 72-0083 engines do not use the core wash kit hardware.
(1)Put two cushioned loop clamps (10-100 , 71-00-01) (SIN 78082) around the core wash tube.
(2)Connect both B-nuts of the core wash tube to the core wash manifold and to the lower bifurcation assembly.
(3)Hand tighten the B-nuts.
(4)Attach the cushion loop clamps to the tabs on the oil supply tube/hose (10-010 , 79-22-10) (SIN 44800) and on the A sump scavenge tube (05-060 , 79-22-20) (SIN 45100) with machine bolts (25-190 , 72-00-02) (SIN 78023).
(5)Hand tighten the machine bolts.
(6)Torque the B-nuts to 262-308 lb in. (29.6-34.8 N.m).
(7)Torque the bolts to 51-59 lb in. (5.8-6.7 N.m).
* * * END SB   72-0083
* * * FOR ALL
* * * PRE SB   79-0018( MFOHX without Indicating Capability )
Figure 406   (Sheet 1 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * SB   79-0018( MFOHX with Indicating Capability )
* * * PRE SB   79-0031( MFOHX without Improved Fuel Valve Guide )
Figure 406   (Sheet 2 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * SB   79-0018( MFOHX with Indicating Capability )
* * * SB   79-0031( MFOHX with Improved Fuel Valve Guide )
Figure 406   (Sheet 3 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * PRE SB   79-0014( Non-Optimized VFSG Cooling System )
Figure 406   (Sheet 4 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * SB   79-0014( Optimized VFSG Cooling System )
Figure 406   (Sheet 5 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 6 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 7 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 8 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * PRE SB   79-0018( MFOHX without Indicating Capability )
Figure 406   (Sheet 9 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * SB   79-0018( MFOHX with Indicating Capability )
* * * PRE SB   79-0031( MFOHX without Improved Fuel Valve Guide )
Figure 406   (Sheet 10 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
* * * SB   79-0018( MFOHX with Indicating Capability )
* * * SB   79-0031( MFOHX with Improved Fuel Valve Guide )
Figure 406   (Sheet 11 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 12 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 13 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 14 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 15 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 16 ) Installation of the Lubrication System Tube/Hoses
* * * FOR ALL
Figure 406   (Sheet 17 ) Installation of the Lubrication System Tube/Hoses
Subtask 72-00-05-420-010
I.Attach the AGB fuel hoses and tubes. Refer to Figure 407 and do as follows:
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(1)Apply C02-019  engine oil or C02-023  engine oil to the gasket (30-030 , 73-11-40) (SIN 38152).
(2)Attach the VSV-HPT fuel hose manifold (tube/hose) (30-010 , 73-11-40) (SIN 38100), (30-011 , 73-11-40) (SIN 38100), or (30-011B , 73-11-40) (SIN 38100) to the forward side of the fuel metering unit (01-010 , 73-21-40) (SIN 30000) or (01-011 , 73-21-40) (SIN 30000) with the gasket (30-030 , 73-11-40) (SIN 38152), bracket (30-040 , 73-11-40) (SIN 37612), and bolts (30-020 , 73-11-40) (SIN 38127).
NOTE:
The bracket (30-040 , 73-11-40) (SIN 37612) points out at the 3:00 o'clock position.
(3)Torque the five bolts (38127) to 106-124 lb in. (12.0-14.0 N.m) in a criss-cross pattern.
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(4)Apply C02-019  engine oil or C02-023  engine oil to the gasket (25-030 , 73-11-40) (SIN 38352).
(5)Attach the VBV-LPT fuel hose manifold (tube/hose) (25-010 , 73-11-40) (SIN 38300) or (25-010B , 73-11-40) (SIN 38300) to the fuel metering unit (01-010 , 73-21-40) (SIN 30000) or (01-011 , 73-21-40) (SIN 30000) with gasket (25-030 , 73-11-40) (SIN 38352), support bracket (25-080 , 73-11-40) (SIN 6881C) or (25-080A , 73-11-40) (SIN 6881C), and bolts (25-020 , 73-11-40) (SIN 38321).
(6)Torque the five bolts (38321) to 106-124 lb in. (12.0-14.0 N.m).
WARNING:
LUBRICATING OILS MAY CAUSE SKIN, EYE AND RESPIRATORY IRRITATION WITH PROLONGED OR REPEATED CONTACT. USE PROPER PERSONAL PROTECTIVE EQUIPMENT TO PREVENT SKIN AND EYE CONTACT. IF EYE OR SKIN CONTACT OCCURS FLUSH EYES WITH WATER AND/OR WASH SKIN THOROUGHLY WITH SOAP AND WATER.
CAUTION:
DO NOT LET OIL TOUCH PAINTED SURFACES. OIL WILL SOFTEN PAINT. CLEAN ALL SPILLS IMMEDIATELY.
(7)Apply C02-019  engine oil or C02-023  engine oil to the gasket (20-060 , 73-11-40) (SIN 38452).
(8)Attach the TBV-CCCV-PHS fuel hose manifold (tube/hose) (20-010 , 73-11-40) (SIN 38400) to the fuel metering unit (01-010 , 73-21-40) (SIN 30000) or (01-011 , 73-21-40) (SIN 30000) with the gasket (20-060 , 73-11-40) (SIN 38452), bracket (20-030 , 73-11-40) (SIN 37613), and the bolts (20-020 , 73-11-40) (SIN 38421).
NOTE:
The bracket (37613) must face aft. Install the bracket in the left two holes of the TBV-CCCV-PHS fuel hose manifold (38400).
(9)Torque the five bolts (38421) to 106-124 lb in. (12.0-14.0 N.m) in a criss-cross pattern.
(10)Deleted.
(11)Deleted.
(12)Deleted.
(13)Deleted.
WARNING:
ENGINE OIL IS TOXIC AND FLAMMABLE. USE PERSONAL PROTECTION EQUIPMENT. USE IN A WELL-VENTILATED AREA.
(14)Apply C02-019  engine oil or C02-023  engine oil to the gaskets (01-040 , 73-11-41) (SIN 34550) and (01-140 , 73-11-41) (SIN 34555).
(15)Connect the FCOC cooling inlet fuel hose-tube (34501) to the fuel-extension tube (34502) with the gasket (01-040 , 73-11-41) (SIN 34550) and bolts (34525). Torque the bolts (34525) to 106-124 lb in. (12.0-14.0 Nm).
(16)Attach the fuel-extension tube (34502) to the fuel adapter (038AP) with gasket (01-140 , 73-11-41) (SIN 34555) and bolts (34526). Torque the bolts to 106-124 lb-in. (12.0-14.0 Nm).
(17)Connect the FCOC fuel return hose manifold (01-010 , 73-11-41) (SIN 34500) to the fuel/oil heat exchanger (01-010 , 79-21-00) (SIN 40700), (01-011 , 79-21-00) (SIN 40700), or (01-012 , 79-21-00) (SIN 40700) or (01-013 , 79-21-00) (SIN 40700) or (01-014 , 79-21-00) (SIN 40700) with the gasket (01-040 , 73-11-41) (SIN 34550) and the bolts (01-030 , 73-11-41) (SIN 34522). Torque the bolts (01-030 , 73-11-41) (SIN 34522) to 106 to 124 lb in. (12.0 to 14.0 Nm).
Subtask 72-00-05-420-031
* * * PRE SB   73-0011( Engines without Fuel Vapor Accumulator )
(18)Connect the fuel supply hose/tube (05-010 , 73-11-40) (SIN 34100) to the flow splitting valve (FSV) (01-010 , 73-21-30) (SIN 31700) with the gasket (05-050 , 73-11-40) (SIN 34151), bracket (05-090 , 73-11-40) (SIN 6881A), preformed packing (05-030 , 73-11-40) (SIN 34152), and four bolts (05-040 , 73-11-40) (SIN 34123) as follows:
(a)Apply C02-008  petroleum jelly   to the new preformed packing.
(b)Install the new preformed packing on the flange end of the fuel supply hose/tube.
(c)Install four bolts through the bracket, flange of the fuel supply hose/tube, and gasket to attach them to the FSV.
NOTE:
Only three of the four bolts are used to attach the bracket.
(d)Torque the four bolts to 106-124 lb in. (12.0-14.0 N.m).
(19)Connect the fuel-signal hose and tube (tube hose) (15-020 , 73-11-40) (SIN 34200) to the right side of the AGB module ALF with the gasket (15-150 , 73-11-40) (SIN 34251), preformed packing (15-120 , 73-11-40) (SIN 34252), and four bolts (15-220 , 73-11-40) (SIN 34222) as follows:
(a)Remove the protective covers and install a new preformed packing on the flange end of the tube hose.
(b)Fully install the flanged end of the tube hose and gasket into the FSV.
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(c)Apply C02-058  lubricant to the threads of the four bolts.
(d)Install the four bolts thru the tube hose and into the FSV.
(e)Torque the four bolts to 106-124 lb in. (12.0-14.0 N.m).
* * * END PRE SB   73-0011
Subtask 72-00-05-420-032
* * * SB   73-0011( Engines with Fuel Vapor Accumulator )
(20)Connect the fuel supply hose/tube (05-010 , 73-11-40) (SIN 34100) to the flow splitting valve accumulator (FSVA) (01-010 , 73-21-30) (SIN 31700) with the bracket (05-090 , 73-11-40) (SIN 6881A), two preformed packings (05-030 , 73-11-40) (SIN 34152), and two bolts (05-040 , 73-11-40) (SIN 34123) as follows:
(a)Apply C02-008  petroleum jelly   to the two new preformed packings.
(b)Install the two new preformed packings on the flange end of the fuel supply hose/tube.
(c)Install two bolts through the bracket and flange of the fuel supply hose/tube to attach them to the FSVA.
(d)Torque the bolts to 106-124 lb in. (12.0-14.0 N.m).
(21)Connect the tube hose (15-020 , 73-11-40) (SIN 34200) or (15-021 , 73-11-40) (SIN 34200) to the right side of the AGB module, ALF, with two preformed packings (15-120 , 73-11-40) (SIN 34252) and two bolts (15-220 , 73-11-40) (SIN 34222) as follows:
(a)Remove the protective covers and install two new preformed packings on the flange end of the tube hose.
(b)Fully install the flanged end of the tube hose into the FSVA.
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(c)Apply C02-058  lubricant to the threads of the two bolts.
(d)Install the two bolts thru the tube hose and into the FSVA.
(e)Torque the two bolts to 106-124 lb in. (12.0-14.0 N.m).
* * * END SB   73-0011
Subtask 72-00-05-420-033
* * * PRE SB   73-0011( Engines without Fuel Vapor Accumulator )
(22)Connect the fuel-signal hose and tube (tube hose) (15-010 , 73-11-40) (SIN 34300) to the right side of the AGB module ALF with two preformed packings (15-090 , 73-11-40) (SIN 34351) and two bolts (15-230 , 73-11-40) (SIN 34322).
(a)Torque the two bolts to 106-124 lb in. (12.0-14.0 N.m).
* * * END PRE SB   73-0011
Subtask 72-00-05-420-034
* * * SB   73-0011( Engines with Fuel Vapor Accumulator )
(23)Connect the tube hose (15-010 , 73-11-40) (SIN 34300) and bracket (15-250 , 73-11-40) (SIN 6881Y) to the right side of the AGB module ALF with two preformed packings (15-090 , 73-11-40) (SIN 34351) and two bolts (15-230 , 73-11-40) (SIN 34322).
(a)Apply C02-008  petroleum jelly   to the two new preformed packings.
(b)Install the two new preformed packings on the flange end of the tube hose.
WARNING:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER’S (MATERIAL) SAFETY DATA SHEET FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF THIS PRODUCT.
(c)Apply C02-058  lubricant to the threads of the two bolts.
(d)Install two bolts through the bracket and the flange end of the tube hose to attach them to the FSVA.
(e)Torque the two bolts to 106-124 lb in. (12.0-14.0 N.m).
* * * END SB   73-0011
Subtask 72-00-05-420-028
J.Attach the bonding jumper (65A00) as follows. Refer to Figure 408.
(1)Attach the bonding jumper (01-040 , 75-43-10) (SIN 65A00) to the AGB module with the bolt (01-050 , 75-43-10) (SIN 65A20) to the drain support bracket (support bracket) (01-510) (SIN 37110).
* * * FOR ALL
Figure 407   (Sheet 1 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
* * * PRE SB   73-0011
Figure 407   (Sheet 2 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
* * * SB   73-0011
Figure 407   (Sheet 3 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
Figure 407   (Sheet 4 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
Figure 407   (Sheet 5 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
* * * PRE SB   73-0011( Engines without Fuel Vapor Accumulator )
Figure 407   (Sheet 6 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
* * * SB   73-0011( Engines with Fuel Vapor Accumulator )
Figure 407   (Sheet 7 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
* * * PRE SB   73-0011( Engines without Fuel Vapor Accumulator )
Figure 407   (Sheet 8 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
* * * SB   73-0011( Engines with Fuel Vapor Accumulator )
Figure 407   (Sheet 9 ) Installation of the AGB Fuel Tube and Hose Connections
* * * FOR ALL
Figure 408   Attachment of the Bonding Jumper